Suzuki GSX-R 1000 Service Manual: Repair instructions

Suzuki GSX-R 1000 Service Manual / Engine / Engine lubrication system / Repair instructions

Engine oil and filter replacement

Refer to “engine oil and filter replacement” in section 0b .

Engine oil level inspection

Refer to “engine oil and filter replacement” in section 0b .

Diagnostic information and procedures

Engine lubrication symptom diagnosis Oil pressure check Check the engine oil pressure periodically. This will give a good indication of the condition of the moving parts. Note before ...

Oil pan / oil pressure regulator / oil strainer removal and installation

Note the oil pan/oil strainer/oil pressure regulator cannot be serviced with the engine installed in the frame. Removal Remove the engine assembly from the frame. Refer to “e ...

Other materials:

Tightening torque specifications
Note the specified tightening torque is described in the following. “Throttle cable routing diagram” “throttle body components” “throttle body construction” “engine assembly installation” Reference: for the tightening torque of fastener not specified i ...

Muffler / muffler chamber / exhaust pipe removal and installation
Removal Loosen the muffler connecting bolts (1). Remove the mufflers (2) by removing the mounting bolt and nut (3). Note support the muffler to prevent it from falling. Remove the side cowlings. Refer to “exterior parts removal and installation” in secti ...

Gearshift shaft oil seal / bearing removal and installation
Removal Remove the gearshift shaft. Refer to “gearshift shaft / gearshift cam plate removal and installation” . Remove the gearshift shaft oil seal (1). Remove the bearings (2) and (3) with the special tools. Special tool (a): 09921–20210 (bearing remover (12 mm)) ...