Suzuki GSX-R 1000 Service Manual: Repair instructions

Suzuki GSX-R 1000 Service Manual / Engine / Engine lubrication system / Repair instructions

Engine oil and filter replacement

Refer to “engine oil and filter replacement” in section 0b .

Engine oil level inspection

Refer to “engine oil and filter replacement” in section 0b .

Diagnostic information and procedures

Engine lubrication symptom diagnosis Oil pressure check Check the engine oil pressure periodically. This will give a good indication of the condition of the moving parts. Note before ...

Oil pan / oil pressure regulator / oil strainer removal and installation

Note the oil pan/oil strainer/oil pressure regulator cannot be serviced with the engine installed in the frame. Removal Remove the engine assembly from the frame. Refer to “e ...

Other materials:

Radiator reservoir tank removal and installation
Removal Remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d . Disconnect the reservoir tank inlet hose (1) from the reservoir tank (2) and drain the engine coolant. Remove the reservoir tank (2). Disconnect the reservoir tank ove ...

Clutch control system components
Push rod Clutch release camshaft Clutch release arm Clutch cable 1 N·m (0.1 Kgf-m, 0.7 Lbf-ft) 6 N·m (0.6 Kgf-m, 4.5 Lbf-ft) 10 N·m (1.0 Kgf-m, 0.7 Lbf-ft) Apply grease Do not reuse. ...

Front brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect is found. Special tool (a): 09900–20205 (micrometer (0 – 25 mm)) Brake disc thickness service ...