Suzuki GSX-R 1000 Service Manual: Oil pump removal and installation
| Note be careful not to drop any parts into the crankcase. |
Removal
- Remove the oil pan, oil pressure regulator and oil strainer. Refer to “oil pan / oil pressure regulator / oil strainer removal and installation” .
- Remove the oil pump driven gear bolt (1).
- Remove the oil pump driven sprocket (2).
- Remove the washer (3).
- Remove the oil pump (4).
- Remove the o-ring (5) and dowel pins.
Installation
- Install the dowel pins.
- Apply grease to new o-ring.
| Caution use a new o-ring to prevent oil leakage. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the oil pump.
| Note engage the oil pump shaft end with the water pump shaft slot. |
- Tighten the oil pump mounting bolts to the specified torque.
Tightening torque oil pump mounting bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
- Install the washer (1).
- Install the oil pump driven sprocket (2) with the chain (3).
- Apply a small quantity of thread lock to the oil pump driven sprocket bolt (4) and tighten it to the specified torque.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Tightening torque oil pump driven sprocket bolt (b): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
- Install the oil pan, oil strainer and oil pressure regulator. Refer to “oil pan / oil pressure regulator / oil strainer removal and installation” .
Oil jet inspection
Refer to “oil jet removal and installation” .
Oil jet
Make sure that the oil jets are not clogged. If they are
clogged, clean their oil passage using a wire of the
proper size and compressed air.
...
Oil pump inspection
Inspect the oil pump in the following procedures:
remove the oil pump. Refer to “oil pump removal and installation” .
Rotate the oil pump by hand and check that it moves
smoothly. ...
Other materials:
Stp sensor removal and installation
Removal
Remove the throttle body. Refer to “throttle body
removal and installation” in section 1d (page 1d-
10).
Remove the stp sensor (1) with the special tool.
Special tool
: 09930–11950 (torx wrench (5 mm))
Note
prior to disassembly, mark the stp sensor’s
origina ...
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Transmission components” “gearshift lever construction”
“gearshift shaft / gearshift cam plate components” “gearshift
shaft construction”
Special to ...
Horn inspection
Note
if the horn sound condition is normal, it is not
necessary to inspect the horn button
continuity.
Horn button inspection
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the left handlebar switch lead ...