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Suzuki GSX-R 1000 Service Manual: Oil cooler / oil cooler hose inspection and cleaning

Suzuki GSX-R 1000 Service Manual / Engine / Engine lubrication system / Repair instructions / Oil cooler / oil cooler hose inspection and cleaning

Refer to “exterior parts removal and installation” in section 9d .

Oil cooler hose inspection

Inspect the oil cooler hoses for any damage and oil leakage. If any defects are found, replace the oil cooler hose with a new one.

Suzuki GSX-R. Oil cooler hose inspection


Oil cooler inspection

  1. Remove the oil cooler guard (1).

Suzuki GSX-R. Oil cooler inspection


  1. Inspect the oil cooler for oil leakage. If any defects are found, replace the oil cooler with a new one. If the fins are bent or dented, repair them by carefully straightening them with the blade of a small screwdriver.

Suzuki GSX-R. Oil cooler inspection


  1. Reinstall the removed parts.

Oil cooler cleaning

  1. Remove the oil cooler guard (1).
  2.  Remove the oil cooler mounting bolts.

Suzuki GSX-R. Oil cooler cleaning


  1. Blow out any foreign matter that is stuck in the oil cooler fins using compressed air.
Caution

  •  make sure not to bend the fins when using compressed air.
  •  If compressed air is applied from the front side, dirt will be forced into the pores of oil cooler.

Suzuki GSX-R. Oil cooler cleaning


  1. Reinstall the removed parts.
  2. Remove the oil cooler guard (4).

Suzuki GSX-R. Oil cooler cleaning


Installation

Install the oil cooler and oil cooler hoses in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

Suzuki GSX-R. Installation


Caution

replace the o-rings with new ones to prevent oil leakage.

Suzuki GSX-R. Installation


Suzuki GSX-R. Installation


: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

Suzuki GSX-R. Installation


Oil pressure regulator / oil strainer inspection
Refer to “oil pan / oil pressure regulator / oil strainer removal and installation” . Oil pressure regulator Inspect the operation of the oil pressure regulator by pushing the piston with a prope ...

Oil cooler / oil cooler hose removal and installation
Refer to “electrical components location” in section 0a . Removal Turn the ignition switch off.  Remove the left side cowling. Refer to “exterior parts removal and installation” in sect ...

Other materials:

Handlebar removal and installation
Removal Remove the following parts from the left handlebar.  left handlebar switch box (1)  handlebar balancer (2)  grip rubber (3)  clutch cable (4) Remove the following parts from the right handlebar.  right handlebar switch box (5)   ...

Front wheel components
Front axle Brake disc bolt Brake disc Dust seal Bearing Spacer Air valve Front wheel Wheel balancer Front tire Collar Front axle bolt 18 N·m (1.8 Kgf-m, 13.0 Lbf-ft) 100 N·m (10.0 Kgf-m, 72.5 Lbf-ft) Apply ...

Starter motor components
O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) 4 N·m (0.4 Kgf-m, 3.0 Lbf-ft) 5 N·m (0.5 Kgf-m, 3.5 Lbf-ft) Apply grease to sliding surface Apply moly ...

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