Suzuki GSX-R 1000 Service Manual: Oil cooler / oil cooler hose removal and installation

Refer to “electrical components location” in section 0a .

Removal

1. Turn the ignition switch off.
2.  Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
3.  Drain engine oil. Refer to “engine oil and filter replacement” in section 0b .
4. Disconnect the oil pressure switch lead wire (1).
5. Remove the oil pressure switch (2).

Installation

1. Apply bond to the thread part of oil pressure switch and tighten oil pressure switch to the specified torque.

: Sealant 99000–31140 (suzuki bond no.1207B or equivalent)

Tightening torque oil pressure switch: 14 n·m (1.4 Kgf-m, 10.0 Lbfft)

2. Route the oil pressure switch lead wire properly and tighten the screw to the specified torque. Refer to “wiring harness routing diagram” in section 9a .

Tightening torque oil pressure switch lead wire screw (a): 1.5 N·m (0.15 Kgf-m, 1.1 Lbf-ft)

3. Pour engine oil. Refer to “engine oil and filter replacement” in section 0b .
4.  Install the removed parts.

Oil pressure switch inspection

Refer to “oil pressure indicator inspection” in section 9c .