Suzuki GSX-R 1000 Service Manual: Oil cooler / oil cooler hose removal and installation
Refer to “electrical components location” in section 0a .
Removal
- Turn the ignition switch off.
- Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Drain engine oil. Refer to “engine oil and filter replacement” in section 0b .
- Disconnect the oil pressure switch lead wire (1).
- Remove the oil pressure switch (2).
Installation
- Apply bond to the thread part of oil pressure switch and tighten oil pressure switch to the specified torque.
| Note be careful not to apply bond to the hole of thread end. |
: Sealant 99000–31140 (suzuki bond no.1207B or equivalent)
Tightening torque oil pressure switch: 14 n·m (1.4 Kgf-m, 10.0 Lbfft)
- Route the oil pressure switch lead wire properly and tighten the screw to the specified torque. Refer to “wiring harness routing diagram” in section 9a .
Tightening torque oil pressure switch lead wire screw (a): 1.5 N·m (0.15 Kgf-m, 1.1 Lbf-ft)
- Pour engine oil. Refer to “engine oil and filter replacement” in section 0b .
- Install the removed parts.
Oil pressure switch inspection
Refer to “oil pressure indicator inspection” in section 9c .
Oil cooler / oil cooler hose inspection and
cleaning
Refer to “exterior parts removal and installation” in section 9d .
Oil cooler hose inspection
Inspect the oil cooler hoses for any damage and oil
leakage. If any defects are found, replace the oil ...
Oil jet removal and installation
Piston cooling oil jet
Removal
Remove the engine assembly. Refer to “engine assembly removal” in
section 1d .
Remove the crankshaft assembly. Refer to “engine
bottom side disassembly ...
Other materials:
Self-diagnosis function
The self-diagnosis function is incorporated in the ecm. The function has two
modes, “user mode” and “dealer mode”.
The user can only be notified by the lcd (display) panel and led (fi indicator
light). To check the function of the
individual fi system devices, the dealer mode is provided. In ...
Rear wheel related parts inspection
Refer to “rear wheel assembly removal and installation” .
Tire
Refer to “tire inspection” in section 0b .
Rear brake disc
Refer to “rear brake disc inspection” in section 4c .
Wheel damper
Refer to “drive chain related parts inspection” in section 3a .
Sprocket
Refer to “drive chain ...
Ignition system check
Remove the spark plugs and
reattach them to the spark
plug caps.
Put the engine stop switch in
the "" position and ignition
switch in the "on" position.
While holding a spark plug
with its base firmly against the
engine, push the electric
starter butt ...