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Suzuki GSX-R 1000 Service Manual: Oil cooler / oil cooler hose removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine lubrication system / Repair instructions / Oil cooler / oil cooler hose removal and installation

Refer to “electrical components location” in section 0a .

Removal

  1. Turn the ignition switch off.
  2.  Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
  3.  Drain engine oil. Refer to “engine oil and filter replacement” in section 0b .
  4. Disconnect the oil pressure switch lead wire (1).
  5. Remove the oil pressure switch (2).

Suzuki GSX-R. Removal


Installation

  1. Apply bond to the thread part of oil pressure switch and tighten oil pressure switch to the specified torque.
Note

be careful not to apply bond to the hole of thread end.

: Sealant 99000–31140 (suzuki bond no.1207B or equivalent)

Tightening torque oil pressure switch: 14 n·m (1.4 Kgf-m, 10.0 Lbfft)

Suzuki GSX-R. Installation


  1. Route the oil pressure switch lead wire properly and tighten the screw to the specified torque. Refer to “wiring harness routing diagram” in section 9a .

Tightening torque oil pressure switch lead wire screw (a): 1.5 N·m (0.15 Kgf-m, 1.1 Lbf-ft)

Suzuki GSX-R. Installation


  1. Pour engine oil. Refer to “engine oil and filter replacement” in section 0b .
  2.  Install the removed parts.

Oil pressure switch inspection

Refer to “oil pressure indicator inspection” in section 9c .

Oil cooler / oil cooler hose inspection and cleaning
Refer to “exterior parts removal and installation” in section 9d . Oil cooler hose inspection Inspect the oil cooler hoses for any damage and oil leakage. If any defects are found, replace the oil ...

Oil jet removal and installation
Piston cooling oil jet Removal Remove the engine assembly. Refer to “engine assembly removal” in section 1d .  Remove the crankshaft assembly. Refer to “engine bottom side disassembly ...

Other materials:

Ignition coil inspection
Refer to “electrical components location” in section 0a . Ignition coil primary peak voltage Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d . Disconnect all ignition coil. Refer to “ignition coil and spark plug removal and installation” . ...

Fuses
The main fuse is located under the front seat. To access the fuse, remove the seat by referring to the seat lock and helmet holders. The fuses are located inside the left fairing. One 1 oa and one 15a spare fuses are provided inside the fuse box. They are designed to open when ...

DTC “c60” (p0480): cooling fan relay circuit malfunction
Detected condition and possible cause Detected condition Possible cause Cooling fan relay signal is not input to ecm. Cooling fan relay circuit open or short. Ecm malfunction. Wiring diagram Troubleshooting Caution when using ...

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