Suzuki GSX-R 1000 Service Manual: Fastener removal and installation
Type a
Removal
- Depress the head of fastener center piece (1).
- Pull out the fastener (2).
Installation
- Let the center piece stick out toward the head so that the pawls “a” closes.
- Insert the fastener into the installation hole.
| Note to prevent the pawl “a” from damage, insert the fastener all the way into the installation hole. |
- Push in the head of center piece until it becomes flush with the fastener outside face.
Type b
Removal
- Pry up the head of fastener center piece (1) with a screw driver.
- Pull out the fastener “a”.
Installation
- Insert the fastener into the installation hole.
| Note to prevent the pawl (1) from damage, insert the fastener all the way into the installation hole. |
- Push in the head of center piece.
Rear view mirror construction
Body cowling
Cowling brace
Cushion
Turn signal lead wire
Turn signal lead
wire coupler
: locate the turn signal lead wire coupler (5) between the
mirro ...
Exterior parts removal and installation
Side frame cover
Removal
Note
the left and right side frame covers are
installed symmetrically and therefore the
removal/installation procedure for one side is
the same as that fo ...
Other materials:
Fuel discharge amount inspection
Keep away from fire or spark.
Spilled gasoline should be wiped off
immediately.
Work in a well-ventilated area.
Inspect the fuel discharge amount in the following
procedures:
lift and support the fuel tank. Refer to “fuel tank remo ...
Break-in procedures
During manufacture only the best possible materials are
used and all machined parts are finished to a very high
standard but it is still necessary to allow the moving parts
to “break-in” before subjecting the engine to maximum
stresses. The future performance and reliability of the
engine depen ...
Throttle cable routing diagram
Throttle cable no. 1
Throttle cable no. 2
Clutch cablev
Front brake hose
Pass
the throttle cables in front of the front brake hose.
Pass the
clutch cable above the right air intake pipe.
Clamp the
clutch cable at the white taping point and m ...