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Suzuki GSX-R 1000 Service Manual: Fastener removal and installation

Type a

Removal

  1. Depress the head of fastener center piece (1).
  2.  Pull out the fastener (2).

Suzuki GSX-R. Fastener removal and installation


Installation

  1. Let the center piece stick out toward the head so that the pawls “a” closes.

Suzuki GSX-R. Fastener removal and installation


  1. Insert the fastener into the installation hole.
Note

to prevent the pawl “a” from damage, insert the fastener all the way into the installation hole.

  1. Push in the head of center piece until it becomes flush with the fastener outside face.

Suzuki GSX-R. Fastener removal and installation


Type b

Removal

  1. Pry up the head of fastener center piece (1) with a screw driver.
  2.  Pull out the fastener “a”.

Suzuki GSX-R. Fastener removal and installation


Installation

  1. Insert the fastener into the installation hole.
Note

to prevent the pawl (1) from damage, insert the fastener all the way into the installation hole.

Suzuki GSX-R. Fastener removal and installation


  1. Push in the head of center piece.

Suzuki GSX-R. Fastener removal and installation


Rear view mirror construction
Body cowling Cowling brace Cushion Turn signal lead wire Turn signal lead wire coupler : locate the turn signal lead wire coupler (5) between the mirro ...

Exterior parts removal and installation
Side frame cover Removal Note the left and right side frame covers are installed symmetrically and therefore the removal/installation procedure for one side is the same as that fo ...

Other materials:

Cushion lever removal and installation
Removal Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d .  Support the motorcycle with a jack to relieve load on the cushion levers.  Remove the left muffler and muffler chamber heat guard no. 2. Refer to ...

Starter motor components
O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) 4 N·m (0.4 Kgf-m, 3.0 Lbf-ft) 5 N·m (0.5 Kgf-m, 3.5 Lbf-ft) Apply grease to sliding surface Apply moly ...

Starter clutch inspection
Refer to “starter clutch removal and installation” . Starter clutch Install the starter driven gear onto the starter clutch.  Turn the starter driven gear by hand to inspect the starter clutch for a smooth movement. The gear turns in one direction only. If a large resistance is felt ...

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