Suzuki GSX-R 1000 Service Manual: Fastener removal and installation
Type a
Removal
- Depress the head of fastener center piece (1).
- Pull out the fastener (2).
Installation
- Let the center piece stick out toward the head so that the pawls “a” closes.
- Insert the fastener into the installation hole.
| Note to prevent the pawl “a” from damage, insert the fastener all the way into the installation hole. |
- Push in the head of center piece until it becomes flush with the fastener outside face.
Type b
Removal
- Pry up the head of fastener center piece (1) with a screw driver.
- Pull out the fastener “a”.
Installation
- Insert the fastener into the installation hole.
| Note to prevent the pawl (1) from damage, insert the fastener all the way into the installation hole. |
- Push in the head of center piece.
Rear view mirror construction
Body cowling
Cowling brace
Cushion
Turn signal lead wire
Turn signal lead
wire coupler
: locate the turn signal lead wire coupler (5) between the
mirro ...
Exterior parts removal and installation
Side frame cover
Removal
Note
the left and right side frame covers are
installed symmetrically and therefore the
removal/installation procedure for one side is
the same as that fo ...
Other materials:
Conrod and crankshaft inspection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Conrod small end I.D.
Measure the conrod small end inside diameter using the
small bore gauge.
If the conrod small end inside diameter exceeds the
service limit, replace the conrod.
Special ...
Crankcase breather (pcv) hose / reed
valve / cover removal and installation
Removal
Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the crankcase breather (pcv) hose (1).
...
Clutch cable removal and installation
Removal
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Disconnect the clutch cable from the clutch lever.
Refer to “handlebar removal and installation” in section 6b .
Remove the clutch cable as shown in the throttle cable ro ...