Suzuki GSX-R 1000 Service Manual: Fastener removal and installation
Type a
Removal
- Depress the head of fastener center piece (1).
- Pull out the fastener (2).
Installation
- Let the center piece stick out toward the head so that the pawls “a” closes.
- Insert the fastener into the installation hole.
| Note to prevent the pawl “a” from damage, insert the fastener all the way into the installation hole. |
- Push in the head of center piece until it becomes flush with the fastener outside face.
Type b
Removal
- Pry up the head of fastener center piece (1) with a screw driver.
- Pull out the fastener “a”.
Installation
- Insert the fastener into the installation hole.
| Note to prevent the pawl (1) from damage, insert the fastener all the way into the installation hole. |
- Push in the head of center piece.
Rear view mirror construction
Body cowling
Cowling brace
Cushion
Turn signal lead wire
Turn signal lead
wire coupler
: locate the turn signal lead wire coupler (5) between the
mirro ...
Exterior parts removal and installation
Side frame cover
Removal
Note
the left and right side frame covers are
installed symmetrically and therefore the
removal/installation procedure for one side is
the same as that fo ...
Other materials:
Valve guide replacement
Remove the cylinder head. Refer to “engine top side disassembly” .
Remove the valves. Refer to “cylinder head disassembly and assembly” .
Using the valve guide remover, drive the valve guide
out toward the intake or exhaust camshaft side.
Special tool
(a): 09916–43211 (valve ...
Clutch installation
Install the primary driven gear assembly (1).
Caution
if it is difficult to install the primary driven
gear, rotate the crankshaft.
Be sure to engage the oil pump drive
sprocket with the primary driven gear.
Install the spacer (2) and bea ...
Exhaust system components
Exhaust pipe gasket
Exhaust pipe assembly
Ho2 sensor
Connector
: install the connector so that the
chamfer side faces backward.
Muffler chamber
Muffler body
Excv cable no. 1
Excv cable no. 2
When loosening or tightening the pulley bol ...