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Suzuki GSX-R 1000 Service Manual: Repair instructions

Exterior parts
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Exterior parts construction
Upper cowling bracket : set the punch mark to the front and upper side. Rear view mirror cushion : set the dent side to inside. To frame To headlight assembly ...

Other materials:

Cooling fan inspection
Cooling fan operating temperature standard (on → off): approx. 100 ?C (212 ƒf) (off → on): approx. 105 ?C (221 ƒf) Inspect the cooling fan in the following procedures:  disconnect the cooling fan motor coupler (1). Test the cooling fan motor for load ...

Rear suspension inspection
Inspect rear suspension every 12 000 km (7 500 miles, 24 months) Inspect the rear shock absorber for oil leakage and check that there is no play in the swingarm. Replace any defective parts, if necessary. Refer to rear shock absorber removal and installation in section 2c , cushion lever ...

Engine top side assembly
Assemble the engine top side in the reverse order of disassembly. Pay attention to the following points: Cylinder head Install the dowel pins and a new cylinder head gasket (1) to the cylinder. Caution use a new gasket to prevent gas leakage. Place the cylinder head ...

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