Side frame cover
Removal
Note the left and right side frame covers are installed symmetrically and therefore the removal/installation procedure for one side is the same as that for the other side. |
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Installation
Installation is in the reverse order of removal.
Front seat
Removal
Installation
Rear seat / seat tail cover
Removal
Remove the rear seat or seat tail cover with the ignition key.
Rear seat
Seat tail cover
Installation
Slide the hook into the hook retainer and push down firmly until the rear seat/seat tail cover snaps into the locked position.
Windscreen
Removal
Installation
Install the windscreen in the reverse order of removal.
Pay attention to the following point:
Note the screws “a” are 3 mm shorter than the others |
Tightening torque rear view mirror mounting nut (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
Body cowling cover
Removal
Installation
Install the body cowling cover in the reverse order of removal.
Side cowling
Removal
|
Installation
Install side cowling in the reverse order of removal.
Pay attention to the following points:
Inner under cowling
Removal
Note the left and right inner under cowlings are installed symmetrically and therefore the removal/installation procedure for one side is the same as that for the other side. |
Installation
Install the inner under cowling in the reverse order of removal.
Body cowling
Removal
Installation
Install the body cowling in the reverse order of removal.
Pay attention to the following point:
Intake pipe
Removal
Installation
Install the intake pipes in the reverse order of removal.
Cowling brace
Removal
Installation
Install the cowling brace in the reverse order of removal.
Pay attention to the following point:
Tightening torque cowling brace mounting bolt (a): 23 n·m (2.3 Kgfm, 16.5 Lbf-ft)
Frame cover
Removal
|
Installation
Install the frame cover assembly in the reverse order of removal.
Front fender
Removal
Refer to “front fork removal and installation” in section 2b .
Installation
Refer to “front fork removal and installation” in section 2b .
Rear fender
Removal
Refer to “rear fender construction” .
Installation
Refer to “rear fender construction” .
Oil jet inspection
Refer to “oil jet removal and installation” .
Oil jet
Make sure that the oil jets are not clogged. If they are
clogged, clean their oil passage using a wire of the
proper size and compressed air.
Piston cooling jet
Oil jet (for transmission)
Oil jet (for cam chain te ...
Gearshift shaft oil seal / bearing removal and installation
Removal
Remove the gearshift shaft. Refer to “gearshift shaft / gearshift cam
plate removal and installation” .
Remove the gearshift shaft oil seal (1).
Remove the bearings (2) and (3) with the special
tools.
Special tool
(a): 09921–20210 (bearing remover
(12
mm))
...
Idle speed
Adjust the engine idle speed periodically on the engine at normal operating
temperature.
To adjust the idle speed:
Lift the fuel tank by referring to
the air cleaner section.
Start the engine and warm it
up by running at idling speed
for 10 minutes in summer
(where ambie ...