Side frame cover
Removal
Note the left and right side frame covers are installed symmetrically and therefore the removal/installation procedure for one side is the same as that for the other side. |
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Installation
Installation is in the reverse order of removal.
Front seat
Removal
Installation
Rear seat / seat tail cover
Removal
Remove the rear seat or seat tail cover with the ignition key.
Rear seat
Seat tail cover
Installation
Slide the hook into the hook retainer and push down firmly until the rear seat/seat tail cover snaps into the locked position.
Windscreen
Removal
Installation
Install the windscreen in the reverse order of removal.
Pay attention to the following point:
Note the screws “a” are 3 mm shorter than the others |
Tightening torque rear view mirror mounting nut (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
Body cowling cover
Removal
Installation
Install the body cowling cover in the reverse order of removal.
Side cowling
Removal
|
Installation
Install side cowling in the reverse order of removal.
Pay attention to the following points:
Inner under cowling
Removal
Note the left and right inner under cowlings are installed symmetrically and therefore the removal/installation procedure for one side is the same as that for the other side. |
Installation
Install the inner under cowling in the reverse order of removal.
Body cowling
Removal
Installation
Install the body cowling in the reverse order of removal.
Pay attention to the following point:
Intake pipe
Removal
Installation
Install the intake pipes in the reverse order of removal.
Cowling brace
Removal
Installation
Install the cowling brace in the reverse order of removal.
Pay attention to the following point:
Tightening torque cowling brace mounting bolt (a): 23 n·m (2.3 Kgfm, 16.5 Lbf-ft)
Frame cover
Removal
|
Installation
Install the frame cover assembly in the reverse order of removal.
Front fender
Removal
Refer to “front fork removal and installation” in section 2b .
Installation
Refer to “front fork removal and installation” in section 2b .
Rear fender
Removal
Refer to “rear fender construction” .
Installation
Refer to “rear fender construction” .
DTC “c62” (p0443): evap system purge
control solenoid valve circuit malfunction
(e-33 only)
Detected condition and possible cause
Detected condition
Possible cause
Evap system purge control valve voltage is not input to
ecm.
Evap system purge control valve circuit open or short.
Evap system purge control valve malfunction.
Ecm malfunction. ...
Rear suspension components
Rear shock absorber
Rear shock absorber mounting nut
Cushion rod
Cushion rod mounting nut
Cushion lever
Cushion lever mounting nut
Swingarm pivot lock-nut
Swingarm pivot shaft
Swingarm pivot nut
Swingarm
Chain case
Plate
Chain adjus ...
Balancer shaft journal bearing inspection
and selection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Inspection
Inspect the bearing surfaces for any signs of fusion,
pitting, burn or flaws. If any, replace them with a
specified set of bearings.
Selection
Place the plastigauge axial ...