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Suzuki GSX-R 1000 Service Manual: Rear fender construction

Suzuki GSX-R. Rear fender construction


  1. Electric parts holder bracket
  2. Rear fender (front)
  3. Rear fender (rear)
  4. Rear fender (lower)
  5. Rear fender guard (e-24 only)
Exterior parts construction
Upper cowling bracket : set the punch mark to the front and upper side. Rear view mirror cushion : set the dent side to inside. To frame To headlight assembly ...

Frame cover construction
Frame cover (center) Frame cover (rear), lh/rh Frame cover (lh/rh) ...

Other materials:

Rear lighting system construction
License plate light assembly Reflex reflector (e-03, 28, 33 only) Clamp : clamp the license plate light lead wire so as not to be slack. Rear combination light Rear turn signal light assembly (lh/rh) 5 N·m (0.5 Kgf-m, 3.5 Lbf-ft) 1.8 N·m ...

Short circuit check (wire harness to ground)
Disconnect the negative (–) cable from the battery.  Disconnect the connectors/couplers at both ends of the circuit to be checked. Note if the circuit to be checked branches to other parts as shown, disconnect all connectors/ couplers of those parts. Otherwise, diagnos ...

Valve clearance inspection and adjustment
Inspect valve clearance initially every 24 000 km (14 500 miles, 48 months) Inspection Valve clearance adjustment must be checked and adjusted, a) at the time of periodic inspection, b) when the valve mechanism is serviced, and c) when the camshafts are removed for servicing.  Lift an ...

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