Suzuki GSX-R 1000 Service Manual: Rear fender construction

Exterior parts construction

Upper cowling bracket : set the punch mark to the front and upper side. Rear view mirror cushion : set the dent side to inside. To frame To headlight assembly ...

Frame cover construction

Frame cover (center) Frame cover (rear), lh/rh Frame cover (lh/rh) ...

Other materials:

Cushion rod bearing removal and installation
Removal Remove the cushion rod. Refer to “cushion rod removal and installation” .  Remove the cushion rod bearing with the special tool. Special tool (a): 09921–20240 (bearing remover set) Installation Caution the removed bearings must be replaced with new on ...

Air cleaner element removal and installation
Removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Remove the air cleaner box cover (1). Remove the air cleaner element (2). Installation Installation is in the reverse order of removal. ...

Conrod and crankshaft inspection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Conrod small end I.D. Measure the conrod small end inside diameter using the small bore gauge. If the conrod small end inside diameter exceeds the service limit, replace the conrod. Special ...