Suzuki GSX-R 1000 Service Manual: Rear fender construction

Exterior parts construction

Upper cowling bracket : set the punch mark to the front and upper side. Rear view mirror cushion : set the dent side to inside. To frame To headlight assembly ...

Frame cover construction

Frame cover (center) Frame cover (rear), lh/rh Frame cover (lh/rh) ...

Other materials:

Wiring harness routing diagram
Wiring harness no. 2 Tapping clamp : insert the clamp from the front side. Place the turn signal and position light couplers in front of the clamp. Steel clamp : clamp the wiring harness at the blue taping point. Bend the steel clamps to the front side. ...

Balancer shaft journal bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any, replace them with a specified set of bearings. Selection Place the plastigauge axial ...

Front brake pad replacement
Loosen the pad mounting pins (1).  Remove the brake caliper by removing the caliper mounting bolts (2).  Remove the pad mounting pins (1), brake pads and spring. Caution do not operate the brake lever while the pads are removed.   Note when ...