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Suzuki GSX-R 1000 Service Manual: Rear fender construction

Suzuki GSX-R. Rear fender construction


  1. Electric parts holder bracket
  2. Rear fender (front)
  3. Rear fender (rear)
  4. Rear fender (lower)
  5. Rear fender guard (e-24 only)
Exterior parts construction
Upper cowling bracket : set the punch mark to the front and upper side. Rear view mirror cushion : set the dent side to inside. To frame To headlight assembly ...

Frame cover construction
Frame cover (center) Frame cover (rear), lh/rh Frame cover (lh/rh) ...

Other materials:

Gearshift shaft construction
Gearshift shaft Washer Snap ring Gearshift shaft return spring Gearshift cam drive plate Gearshift plate return spring 8.5 N·m (0.85 Kgf-m, 6.0 Lbf-ft) 13 N·m (1.3 Kgf-m, 9.5 Lbf-ft) 19 N·m (1.9 Kgf-m, 13.5 Lbf-ft) Apply ...

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Fail-safe function table
Fi system is provided with fail-safe function to allow the engine to start and the motorcycle to run in a minimum performance necessary even under malfunction condition. The engine can start and can run even if the signal in the table is not received from each sensor. But, the engine ...

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