Suzuki GSX-R 1000 Service Manual: Exterior parts construction

Suzuki GSX-R 1000 Service Manual / Body and accessories / Exterior parts / Repair instructions / Exterior parts construction

Suzuki GSX-R. Exterior parts construction

Upper cowling bracket : set the punch mark to the front and upper side.
Rear view mirror cushion : set the dent side to inside.
To frame
To headlight assembly
To sprocket cove
To side-stand bracket

Rear fender construction

Electric parts holder bracket Rear fender (front) Rear fender (rear) Rear fender (lower) Rear fender guard (e-24 only) ...

Other materials:

Oil cooler / oil cooler hose removal and installation
Refer to “electrical components location” in section 0a . Removal Turn the ignition switch off. Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d . Drain engine oil. Refer to “engine oil and filter replacement” in section 0b . ...

Specifications
Service data Drive train unit: mm (in) except ratio Tightening torque specifications Note the specified tightening torque is described in the following. “Drive chain related components” Reference: for the tightening torque of fastener not specified in this section ...

Starter motor components
O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) 4 N·m (0.4 Kgf-m, 3.0 Lbf-ft) 5 N·m (0.5 Kgf-m, 3.5 Lbf-ft) Apply grease to sliding surface Apply moly ...