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Suzuki GSX-R 1000 Service Manual: Exterior parts construction

Suzuki GSX-R. Exterior parts construction


  1. Upper cowling bracket : set the punch mark to the front and upper side.
  2. Rear view mirror cushion : set the dent side to inside.
  3. To frame
  4. To headlight assembly
  5. To sprocket cove
  6. To side-stand bracket
Repair instructions
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Rear fender construction
Electric parts holder bracket Rear fender (front) Rear fender (rear) Rear fender (lower) Rear fender guard (e-24 only) ...

Other materials:

Conrod crank pin bearing removal and installation
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Removal Remove the conrod crank pin bearings (1). Note  do not remove the bearings (1) unless absolutely necessary.  Make a note of where the bearings are removed ...

Drive chain inspection and adjustment
Inspect drive chain initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Drive chain visual check With the transmission in neutral, support the motorcycle using a jack and turn the rear wheel slowly by hand. Visually check the drive chain fo ...

DTC “c60” (p0480): cooling fan relay circuit malfunction
Detected condition and possible cause Detected condition Possible cause Cooling fan relay signal is not input to ecm. Cooling fan relay circuit open or short. Ecm malfunction. Wiring diagram Troubleshooting Caution when using ...

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