Suzuki GSX-R 1000 Service Manual: Precautions

Suzuki GSX-R 1000 Service Manual / Engine / Fuel system / Precautions

Keep away from fire or spark.
During disassembling, use care to minimize spillage of gasoline.
Spilled gasoline should be wiped off immediately.
Work in a well-ventilated area.
For e-33 models, drain fuel from the fuel tank before disconnecting the fuel feed hose to prevent fuel leakage.

Caution

to prevent the fuel system (fuel tank, fuel hose, etc.) From contamination with foreign particles, blind all openings.
After removing the throttle body, tape the cylinder intake section to prevent foreign particles from entering.

General description

Fuel injection system description Fuel system The fuel delivery system consists of the fuel tank (1), fuel pump (2), fuel filter (3), fuel feed hose (4), fuel delivery pipes (5) including fuel in ...

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Precautions
Precautions for exhaust system To avoid the risk of being burned, do not touch the exhaust system when the system is hot. Any service on the exhaust system should be performed when the system is cool. Caution make sure that the exhaust pipes and muffler ...

Conrod and crankshaft inspection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Conrod small end I.D. Measure the conrod small end inside diameter using the small bore gauge. If the conrod small end inside diameter exceeds the service limit, replace the conrod. Special ...

Cam chain tension adjuster inspection
The cam chain tension adjuster is maintained to proper tension automatically. Remove the cam chain tension adjuster. Refer to “engine top side disassembly” . Holding the cam chain tension adjuster as shown in the figure, compress the plunger by turning the adjuster body unt ...