Suzuki GSX-R 1000 Service Manual: Precautions

Suzuki GSX-R 1000 Service Manual / Engine / Fuel system / Precautions

Keep away from fire or spark.
During disassembling, use care to minimize spillage of gasoline.
Spilled gasoline should be wiped off immediately.
Work in a well-ventilated area.
For e-33 models, drain fuel from the fuel tank before disconnecting the fuel feed hose to prevent fuel leakage.

Caution

to prevent the fuel system (fuel tank, fuel hose, etc.) From contamination with foreign particles, blind all openings.
After removing the throttle body, tape the cylinder intake section to prevent foreign particles from entering.

General description

Fuel injection system description Fuel system The fuel delivery system consists of the fuel tank (1), fuel pump (2), fuel filter (3), fuel feed hose (4), fuel delivery pipes (5) including fuel in ...

Other materials:

Balancer shaft journal bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any, replace them with a specified set of bearings. Selection Place the plastigauge axial ...

Drive chain related components
Drive chain Engine sprocket Rear sprocket Dust seal Bearing Retainer Sprocket mounting drum Wheel damper 145 N·m (14.5 Kgf-m, 105.0 Lbf-ft) 60 N·m (6.0 Kgf-m, 43.0 Lbf-ft) Apply grease Apply thread lock to thread p ...

Front brake master cylinder / brake lever disassembly and assembly
Refer to “front brake master cylinder assembly removal and installation” . Disassembly Remove the reservoir cap (1), plate (2), diaphragm (3) and reservoir tank (4). Remove the brake light switch (5) and brake lever (6). Remove the dust boot (7) and push rod (8). ...