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Suzuki GSX-R 1000 Service Manual: Oil pan / oil pressure regulator / oil strainer removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine lubrication system / Repair instructions / Oil pan / oil pressure regulator / oil strainer removal and installation

Note

the oil pan/oil strainer/oil pressure regulator cannot be serviced with the engine installed in the frame.

Removal

  1. Remove the engine assembly from the frame. Refer to engine assembly removal in section 1d .
  2.  Remove the plate (1).
  3.  Remove the oil pan (2).

Suzuki GSX-R. Removal


  1. Remove the gasket (3).
  2.  Remove the oil pressure regulator (4) and oil strainer (5).

Suzuki GSX-R. Removal


  1. Remove the o-ring (6).

Suzuki GSX-R. Removal


Installation

Installation is in the reverse order of removal. Pay attention to the following points:

Caution

use a new o-ring to prevent oil leakage.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Installation


Caution

use a new o-ring to prevent oil leakage.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Installation


Caution

use new gasket to prevent oil leakage.

Suzuki GSX-R. Installation


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque oil pan bolt: 10 nm (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Installation


Repair instructions
Engine oil and filter replacement Refer to engine oil and filter replacement in section 0b . Engine oil level inspection Refer to engine oil and filter replacement in section 0b . ...

Oil pressure regulator / oil strainer inspection
Refer to oil pan / oil pressure regulator / oil strainer removal and installation . Oil pressure regulator Inspect the operation of the oil pressure regulator by pushing the piston with a prope ...

Other materials:

Rear brake pedal removal and installation
Removal Remove the master cylinder assembly. Refer to rear brake master cylinder assembly removal and installation .  Disconnect the rear brake light switch lead wire coupler. Refer to rear brake light switch inspection .  Remove the rear brake pedal as shown in the rear ...

Specifications
Service data Brake unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. Rear brake components Reference: for the tightening torque of fastener not specified in this section, refer to tightening torqu ...

Rear suspension inspection
Inspect rear suspension every 12 000 km (7 500 miles, 24 months) Inspect the rear shock absorber for oil leakage and check that there is no play in the swingarm. Replace any defective parts, if necessary. Refer to rear shock absorber removal and installation in section 2c , cushion lever ...

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