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Suzuki GSX-R 1000 Service Manual: Oil pan / oil pressure regulator / oil strainer removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine lubrication system / Repair instructions / Oil pan / oil pressure regulator / oil strainer removal and installation

Note

the oil pan/oil strainer/oil pressure regulator cannot be serviced with the engine installed in the frame.

Removal

  1. Remove the engine assembly from the frame. Refer to engine assembly removal in section 1d .
  2.  Remove the plate (1).
  3.  Remove the oil pan (2).

Suzuki GSX-R. Removal


  1. Remove the gasket (3).
  2.  Remove the oil pressure regulator (4) and oil strainer (5).

Suzuki GSX-R. Removal


  1. Remove the o-ring (6).

Suzuki GSX-R. Removal


Installation

Installation is in the reverse order of removal. Pay attention to the following points:

Caution

use a new o-ring to prevent oil leakage.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Installation


Caution

use a new o-ring to prevent oil leakage.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Installation


Caution

use new gasket to prevent oil leakage.

Suzuki GSX-R. Installation


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque oil pan bolt: 10 nm (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Installation


Repair instructions
Engine oil and filter replacement Refer to engine oil and filter replacement in section 0b . Engine oil level inspection Refer to engine oil and filter replacement in section 0b . ...

Oil pressure regulator / oil strainer inspection
Refer to oil pan / oil pressure regulator / oil strainer removal and installation . Oil pressure regulator Inspect the operation of the oil pressure regulator by pushing the piston with a prope ...

Other materials:

Vehicle identification number
The frame serial number or V.I.N. (Vehicle identification number) a is stamped on the right side of the steering head tube. The engine serial number b is located on the lower crankcase. These numbers are required especially for registering the machine and ordering spare parts. ...

Fuel
Your motorcycle requires premium unleaded gasoline with a minimum pump octane rating of 90 ((r+m)/2 method). In some areas, the only fuels that are available are oxygenated fuels. Oxygenated fuels which meet the minimum octane requirement and the requirements described below may be used i ...

Body frame construction
Frame Seat rail Seat rail bolt Collar Engine mounting thrust adjuster Engine mounting thrust adjuster lock-nut Engine mounting pinch bolt 50 Nm (5.0 Kgf-m, 36.0 Lbf-ft) 23 Nm (2.3 Kgf-m, 16.5 Lbf-ft) 45 Nm (4.5 Kgf-m, 32. ...

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