Suzuki GSX-R 1000 Service Manual: Oil pan / oil pressure regulator / oil strainer removal and installation

Removal

1. Remove the engine assembly from the frame. Refer to “engine assembly removal” in section 1d .
2.  Remove the plate (1).
3.  Remove the oil pan (2).

4. Remove the gasket (3).
5.  Remove the oil pressure regulator (4) and oil strainer (5).

6. Remove the o-ring (6).

Installation

Installation is in the reverse order of removal. Pay attention to the following points:

•  apply grease to new o-ring (1).

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

• Install the oil strainer (2).

• Apply grease to new o-ring (3).

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

• Push in the oil pressure regulator (4) to the oil pump as shown

• Install new gasket (5).

• Apply thread lock to the plate bolts “a”.

: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

• Tighten the oil pan bolts and plate bolts diagonally to the specified torque.

Tightening torque oil pan bolt: 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)