Suzuki GSX-R 1000 Service Manual: Battery runs down quickly

Suzuki GSX-R 1000 Service Manual / Engine / Charging system / Diagnostic information and procedures / Battery runs down quickly

Troubleshooting

Step	Action	Yes	No
1	Check accessories which use excessive amounts of electricity. Are accessories being installed?	Remove accessories.	Go to step 2.
2	Check the battery for current leakage. Refer to “battery current leakage inspection” . Is the battery for current leakage ok?	Go to step 3.	Short circuit of wire harness. Faulty electrical equipment
3	Measure the regulated voltage between the battery terminals. Refer to “regulated voltage inspection” (page 1j- 3). Is the regulated voltage ok?	Faulty battery. Abnormal driving condition.	Go to step 4.
4	Measure the resistance of the generator coil. Refer to “generator inspection” . Is the resistance of generator coil ok?	Go to step 5.	Faulty generator coil. Disconnected lead wires.
5	Measure the generator no-load performance. Refer to “generator inspection” . Is the generator no-load performance ok?	Go to step 6.	Faulty generator
6	Inspect the regulator/rectifier. Refer to “regulator / rectifier inspection” . Is the regulator/rectifier ok?	Go to step 7.	Faulty regulator/rectifier
7	Inspect wirings. Is the wirings ok?	Faulty battery.	Short circuit of wire harness. Poor contact of couplers

Charging system symptom diagnosis

Condition Possible cause Correction / reference item Generator does not charge Open- or short-circuited lead wires, or loose lead connections. Repair, rep ...

Repair instructions

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Other materials:

Crankshaft thrust clearance inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection With the crankshaft’s right-side and left-side thrust bearings inserted into the upper crankcase. Measure the thrust clearance “a” between the leftside thrust bearing and ...

Clutch components
Clutch pressure plate Clutch push piece No. 1 Drive plate (8 pcs.) No. 3 Driven plate (0 – 2 pcs.) No. 1 Driven plate (5 – 7 pcs.) No. 2 Driven plate (1 pc.) No. 2 Drive plate (1 pc.) Spring washer Spring washer seat Clutch sleeve hub Seat ...

Starter torque limiter removal and installation
Removal Remove the clutch assembly. Refer to “clutch removal” in section 5c . Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3). Installation Installation is in the reverse order of removal. Pay attention to the following point: apply ...