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Suzuki GSX-R 1000 Service Manual: Diagnostic information and procedures

Suzuki GSX-R 1000 Service Manual / Engine / Charging system / Diagnostic information and procedures

Schematic and routing diagram
Charging system diagram Component location Charging system components location Refer to “electrical components location” in section 0a . ...

Charging system symptom diagnosis
Condition Possible cause Correction / reference item Generator does not charge Open- or short-circuited lead wires, or loose lead connections. Repair, rep ...

Other materials:

Rear brake master cylinder components
Reservoir cap Plate Diaphragm Reservoir tank Reservoir hose Brake hose Brake hose union bolt Brake hose connector Master cylinder Spring Piston/cup set Push rod Dust boot 23 N·m (2.3 Kgf-m, 16.5 Lbf-ft) 10 N·m ...

Oil cooler / oil cooler hose inspection and cleaning
Refer to “exterior parts removal and installation” in section 9d . Oil cooler hose inspection Inspect the oil cooler hoses for any damage and oil leakage. If any defects are found, replace the oil cooler hose with a new one. Oil cooler inspection Remove the oil cooler guard (1). ...

Conrod crank pin bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any, replace them with a specified set of bearings. Place the plastigauge axially along ...

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