Suzuki GSX-R 1000 Service Manual: Charging system

Special tools and equipment

Recommended service material Note required service material is also described in the following. “Starter motor components” Special tool ...

Schematic and routing diagram

Charging system diagram Component location Charging system components location Refer to “electrical components location” in section 0a . ...

Other materials:

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Clutch parts inspection
Refer to “clutch removal”  and “clutch installation” . Clutch drive and driven plate Note wipe off the engine oil from the drive and driven plates with a clean rag. Measure the thickness of drive plates with a vernier calipers. If the drive plate thickness is found to have ...

Battery charging
Initial charging filling electrolyte Note when filling electrolyte, the battery must be removed from the vehicle and must be put on the level ground. Remove the aluminum tape (1) which seals the battery filler holes “a”. Remove the caps (2) from the electrolyte ...