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Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Suzuki GSX-R 1000 Service Manual / Engine / Ignition system / Special tools and equipment

Recommended service material

Suzuki GSX-R. Recommended service material


Special tool

Suzuki GSX-R. Special tool


Specifications
Service data Electrical unit: mm (in) Tightening torque specifications Reference: for the tightening torque of fastener not specified in this section, refer to “tightening torque list” i ...

Starting system
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Other materials:

Starter clutch inspection
Refer to “starter clutch removal and installation” . Starter clutch Install the starter driven gear onto the starter clutch.  Turn the starter driven gear by hand to inspect the starter clutch for a smooth movement. The gear turns in one direction only. If a large resistance is felt ...

Throttle body removal and installation
Removal Remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the air cleaner box. Refer to “air cleaner box removal and installation” .  Remove the clamps (1).  Disconnect the iap sensor (2) from the vacuum ...

Engine bottom side disassembly
Note the crankcase must be separated to service the crankshaft and conrod. Remove the engine assembly from the frame. Refer to “engine assembly removal” .  Remove the engine top side (1). Refer to “engine top side disassembly” . Crankcase breather (pcv) cover R ...

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