Refer to “front brake caliper removal and installation” .
Note the right and left calipers are installed symmetrically and therefore the disassembly procedure for one side is the same as that for the other side. |
Disassembly
Caution do not use high pressure air to prevent piston damage. |
Assembly
Assemble the caliper in the reverse order of disassembly. Pay attention to the following points:
Bf: brake fluid (dot 4)
Caution
|
Caution replace the piston seals (1) and dust seals (2) with new ones. |
Bf: brake fluid (dot 4)
|
Gearshift shaft / gearshift cam plate removal
and installation
Removal
Remove the engine sprocket cover. Refer to “engine sprocket removal and
installation” in section 3a .
Remove the clutch components. Refer to “clutch removal” in section 5c .
Remove the snap ring (1) and washer (2) from the
gearshift shaft.
Special tool
: 09900–06 ...
Schematic and routing diagram
Cooling circuit diagram
Water hose routing diagram
Thermostat air bleeder hole
Cushion
O-ring
Radiator heat guard
: be careful not to damage the pawls when removing.
Yellow
marking
White
marking
Clamp end
should face downward
...
Battery removal and installation
Removal
Remove the front seat. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Disconnect the battery (–) lead wire (1).
Disconnect the battery (+) lead wire (2).
Note
be sure to disconnect the battery (–) lead
wire (1) first, th ...