Note the right and left calipers are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. |
Removal
Note place a rag underneath the union bolt on the brake caliper to catch any spilt brake fluid. |
Installation
Install the brake caliper in the reverse order of removal.
Pay attention to the following points:
Tightening torque front brake caliper mounting bolt (a): 39 n·m (3.9 Kgf-m, 28.0 Lbf-ft)
Caution the seal washers should be replaced with the new ones to prevent fluid leakage. |
Tightening torque brake hose union bolt (b): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft)
Brake fluid, if it
Check the brake hose and hose joints for cracks and fluid leakage. |
Side stand
An interlock switch is provided to
cut off the ignition circuit when the
side stand is down and the transmission
is in any gear other than
neutral.
The side stand/ignition interlock
switch works as follows:
if the side stand is down and
the transmission is in gear, the
engine ...
Engine bottom side disassembly
Note
the crankcase must be separated to service
the crankshaft and conrod.
Remove the engine assembly from the frame. Refer to “engine assembly
removal” .
Remove the engine top side (1). Refer to “engine top side disassembly”
.
Crankcase breather (pcv) cover
R ...
Oil pressure regulator / oil strainer
inspection
Refer to “oil pan / oil pressure regulator / oil strainer removal and
installation” .
Oil pressure regulator
Inspect the operation of the oil pressure regulator by
pushing the piston with a proper bar.
If the piston does not operate smoothly, replace the oil
pressure regulator with a new on ...