Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Front brake caliper parts inspection

Suzuki GSX-R 1000 Service Manual / Brake / Front brakes / Repair instructions / Front brake caliper parts inspection

Refer to “front brake caliper disassembly and assembly” .

Brake caliper cylinder

Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the caliper with a new one.

Suzuki GSX-R. Brake caliper cylinder


Brake caliper piston

Inspect the surface of brake caliper pistons for any scratches or other damage. If any damage is found, replace the pistons with a new set.

Suzuki GSX-R. Brake caliper piston


Brake pad mounting pin

Inspect the brake pad mounting pins for wear and other damage. If any damage is found, replace the mounting pins with new ones.

Suzuki GSX-R. Brake pad mounting pin


Brake pad spring

Inspect the brake pad spring for damage and excessive bend. If any damage is found, replace it with a new one.

Suzuki GSX-R. Brake pad spring


Front brake caliper disassembly and assembly
Refer to “front brake caliper removal and installation” . Note the right and left calipers are installed symmetrically and therefore the disassembly procedure for one side is the same ...

Front brake disc removal and installation
Removal Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” in section 2d .  Remove the front brake disc. Installation Install the front bra ...

Other materials:

Radiator cap inspection
Inspect the radiator cap in the following procedures:  remove the radiator cap. Refer to “cooling circuit inspection” .  Attach the radiator cap (1) to the radiator tester (2) as shown. Slowly apply pressure to the radiator cap. If the radiator cap does not hold the pre ...

Tires
Warning Failure to follow these warnings may result in an accident due to tire failure. The tires on your motorcycle form the crucial link between your motorcycle and the road. Follow these instructions:  check tire condition and pressure, and adjust pres ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Fuel pump components” Special tool ...

© 2011-2025 Copyright www.suzukigsxr.org