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Suzuki GSX-R 1000 Service Manual: Front brake caliper parts inspection

Suzuki GSX-R 1000 Service Manual / Brake / Front brakes / Repair instructions / Front brake caliper parts inspection

Refer to front brake caliper disassembly and assembly .

Brake caliper cylinder

Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the caliper with a new one.

Suzuki GSX-R. Brake caliper cylinder


Brake caliper piston

Inspect the surface of brake caliper pistons for any scratches or other damage. If any damage is found, replace the pistons with a new set.

Suzuki GSX-R. Brake caliper piston


Brake pad mounting pin

Inspect the brake pad mounting pins for wear and other damage. If any damage is found, replace the mounting pins with new ones.

Suzuki GSX-R. Brake pad mounting pin


Brake pad spring

Inspect the brake pad spring for damage and excessive bend. If any damage is found, replace it with a new one.

Suzuki GSX-R. Brake pad spring


Front brake caliper disassembly and assembly
Refer to front brake caliper removal and installation . Note the right and left calipers are installed symmetrically and therefore the disassembly procedure for one side is the same ...

Front brake disc removal and installation
Removal Remove the front wheel assembly. Refer to front wheel assembly removal and installation in section 2d .  Remove the front brake disc. Installation Install the front bra ...

Other materials:

Rear brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line a on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to rear brake pad replacement . Caution replace the brake pad as a set, otherwise braking performa ...

Ecm removal and installation
Removal Remove the frame covers. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Disconnect the battery () lead wire.  Remove the tool set (1) and prop stay (2). Disconnect the hose clamp (3) (e-33 only) and starter relay (4). Remo ...

Turn signal / side-stand relay removal and installation
Removal Remove the frame cover. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Remove the turn signal/side-stand relay (1). Installation Install the turn signal/side-stand relay in the reverse order of removal. ...

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