Suzuki GSX-R 1000 Service Manual: Front brake caliper parts inspection

Suzuki GSX-R 1000 Service Manual / Brake / Front brakes / Repair instructions / Front brake caliper parts inspection

Refer to “front brake caliper disassembly and assembly” .

Brake caliper cylinder

Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the caliper with a new one.

Suzuki GSX-R. Brake caliper cylinder

Brake caliper piston

Inspect the surface of brake caliper pistons for any scratches or other damage. If any damage is found, replace the pistons with a new set.

Suzuki GSX-R. Brake caliper piston

Brake pad mounting pin

Inspect the brake pad mounting pins for wear and other damage. If any damage is found, replace the mounting pins with new ones.

Suzuki GSX-R. Brake pad mounting pin

Brake pad spring

Inspect the brake pad spring for damage and excessive bend. If any damage is found, replace it with a new one.

Suzuki GSX-R. Brake pad spring

Front brake caliper disassembly and assembly

Refer to “front brake caliper removal and installation” . Note the right and left calipers are installed symmetrically and therefore the disassembly procedure for one side is the same ...

Front brake disc removal and installation

Removal Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” in section 2d . Remove the front brake disc. Installation Install the front bra ...

Other materials:

Engine sprocket removal and installation
Removal Remove the gearshift link arm (1) from the gearshift shaft. Note mark the gearshift shaft head at which the gearshift link arm slit set for correct reinstallation. Remove the speed sensor (2). Remove the engine sprocket cover (3). Support the ...

Iap sensor removal and installation
Removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9). Disconnect the coupler (1) and vacuum hose (2). Remove the iap sensor (3) from the air cleaner box. Installation Install the iap sensor in the reverse ord ...

Specifications
Service data Wattage unit: w Tightening torque specifications Note the specified tightening torque is described in the following. “Rear lighting system construction” “license plate light components” “reflex reflector construction” Reference: for the ...