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Suzuki GSX-R 1000 Service Manual: Front brake disc removal and installation

Suzuki GSX-R 1000 Service Manual / Brake / Front brakes / Repair instructions / Front brake disc removal and installation

Removal

  1. Remove the front wheel assembly. Refer to front wheel assembly removal and installation in section 2d .
  2.  Remove the front brake disc.

Suzuki GSX-R. Front brake disc removal and installation


Installation

Install the front brake disc in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
9900032130 (thread lock cement super 1360 or equivalent)

Tightening torque brake disc bolt (front) (a): 18 nm (1.8 Kgf-m, 13.0 Lbf-ft)

Suzuki GSX-R. Front brake disc removal and installation


Front brake caliper parts inspection
Refer to front brake caliper disassembly and assembly . Brake caliper cylinder Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the c ...

Front brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect ...

Other materials:

Gearshift shaft / gearshift cam plate components
Gearshift shaft Gearshift cam drive plate Gearshift cam plate Gearshift cam stopper 19 Nm (1.9 Kgf-m, 13.5 Lbf-ft) 13 Nm (1.3 Kgf-m, 9.5 Lbf-ft) 8.5 Nm (0.85 Kgf-m, 6.0 Lbf-ft) Apply grease to oil seal lip. Apply thread l ...

Cooling fan relay inspection
Inspect the fan relay in the following procedures:  remove the frame covers. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Remove the cooling fan relay (1). First check the insulation between a and b terminals with tester. Then ap ...

Throttle cable routing diagram
Throttle cable no. 1 Throttle cable no. 2 Clutch cablev Front brake hose Pass the throttle cables in front of the front brake hose. Pass the clutch cable above the right air intake pipe. Clamp the clutch cable at the white taping point and m ...

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