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Suzuki GSX-R 1000 Service Manual: Front brake disc removal and installation

Suzuki GSX-R 1000 Service Manual / Brake / Front brakes / Repair instructions / Front brake disc removal and installation

Removal

  1. Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” in section 2d .
  2.  Remove the front brake disc.

Suzuki GSX-R. Front brake disc removal and installation


Installation

Install the front brake disc in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
99000–32130 (thread lock cement super “1360” or equivalent)

Tightening torque brake disc bolt (front) (a): 18 n·m (1.8 Kgf-m, 13.0 Lbf-ft)

Suzuki GSX-R. Front brake disc removal and installation


Front brake caliper parts inspection
Refer to “front brake caliper disassembly and assembly” . Brake caliper cylinder Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the c ...

Front brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect ...

Other materials:

Front wheel assembly removal and installation
Removal Remove the brake calipers, left and right. Caution do not operate the brake lever with the caliper removed. Loosen two axle pinch bolts (1) on the right front fork leg.  Remove the front axle bolt (2). Raise the front wheel off the ground a ...

Rear brake master cylinder components
Reservoir cap Plate Diaphragm Reservoir tank Reservoir hose Brake hose Brake hose union bolt Brake hose connector Master cylinder Spring Piston/cup set Push rod Dust boot 23 N·m (2.3 Kgf-m, 16.5 Lbf-ft) 10 N·m ...

Handlebar removal and installation
Removal Remove the following parts from the left handlebar.  left handlebar switch box (1)  handlebar balancer (2)  grip rubber (3)  clutch cable (4) Remove the following parts from the right handlebar.  right handlebar switch box (5)   ...

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