Suzuki GSX-R 1000 Service Manual: Front brake disc removal and installation

Suzuki GSX-R 1000 Service Manual / Brake / Front brakes / Repair instructions / Front brake disc removal and installation

Removal

Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” in section 2d .
Remove the front brake disc.

Suzuki GSX-R. Front brake disc removal and installation

Installation

Install the front brake disc in the reverse order of removal. Pay attention to the following points:

make sure that the brake disc is clean and free of any grease.
Apply thread lock to the brake disc bolts (1) and tighten them to the specified torque.

: Thread lock cement
99000–32130 (thread lock cement super “1360” or equivalent)

Tightening torque brake disc bolt (front) (a): 18 n·m (1.8 Kgf-m, 13.0 Lbf-ft)

Suzuki GSX-R. Front brake disc removal and installation

Front brake caliper parts inspection

Refer to “front brake caliper disassembly and assembly” . Brake caliper cylinder Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the c ...

Front brake disc inspection

Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect ...

Other materials:

DTC “c41” (p0230-h/l): fp relay circuit malfunction
Detected condition and possible cause Detected condition Possible cause C41 No voltage is applied to fuel pump. Fuel pump relay circuit open or short. Fuel pump relay malfunction. Fuel pump relay switch circuit is shorted to power source. ...

Iap sensor removal and installation
Removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9). Disconnect the coupler (1) and vacuum hose (2). Remove the iap sensor (3) from the air cleaner box. Installation Install the iap sensor in the reverse ord ...

Steering / steering damper removal and installation
Removal steering damper Turn the ignition switch off. Disconnect the steering damper solenoid coupler (1). Remove the lower bracket cover (2). Remove the steering damper mounting nut (3) while holding the lock-nut (4). Remove the steering damper mounting bolt ( ...