Suzuki GSX-R 1000 Service Manual: Front brake disc inspection

Suzuki GSX-R 1000 Service Manual / Brake / Front brakes / Repair instructions / Front brake disc inspection

Brake disc thickness

Check the brake disc for damage or cracks and measure the thickness using the micrometer.

Replace the brake disc if the thickness is less than the service limit or if defect is found.

Special tool (a): 09900–20205 (micrometer (0 –
25 mm))

Brake disc thickness service limit (front): 5.0 Mm (0.20 In)

Suzuki GSX-R. Brake disc thickness

Brake disc runout

Dismount the front brake caliper. Refer to “front brake caliper removal and installation” (page 4b- 3).
Measure the runout using the dial gauge.
Replace the disc if the runout exceeds the service limit.

Special tool (a): 09900–20607 (dial gauge)
: 09900–20701 (dial gauge chuck)

Brake disc runout service limit: 0.30 Mm (0.012 In)

Suzuki GSX-R. Brake disc runout

Remount the front brake caliper. Refer to “front brake caliper removal and installation” (page 4b- 3).

Front brake disc removal and installation

Removal Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” in section 2d . Remove the front brake disc. Installation Install the front bra ...

Specifications

Service data Brake unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Front brake components” Referen ...

Other materials:

Steering tension adjustment
Check the steering movement in the following procedures: by supporting the motorcycle with a jack, lift the front wheel unit is off the floor 20 – 30 mm (0.8 – 1.2 In). Remove the steering damper. Refer to “steering damper construction” . Check to make sure that the cabl ...

General description
Combination meter system description This combination meter mainly consists of a stepping motor, lcd (liquid crystal display) and leds (light emitting diode). The tachometer pointer is driven by the stepping motor. The lcds indicate followings: speed, odo / trip 1 / trip 2 / fuel reserve ...

Engine bottom side disassembly
Note the crankcase must be separated to service the crankshaft and conrod. Remove the engine assembly from the frame. Refer to “engine assembly removal” . Remove the engine top side (1). Refer to “engine top side disassembly” . Crankcase breather (pcv) cover R ...