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Suzuki GSX-R 1000 Service Manual: Conrod crank pin bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Conrod crank pin bearing removal and installation

Refer to “engine bottom side disassembly” (page 1d- 49).

Refer to “engine bottom side assembly” .

Removal

Remove the conrod crank pin bearings (1).

Note

  •  do not remove the bearings (1) unless absolutely necessary.
  •  Make a note of where the bearings are removed from so that they can be reinstalled in their original positions.

 

Caution

when removing the bearings, be careful not to scratch the conrods and the bearings.

Suzuki GSX-R. Conrod crank pin bearing removal and installation


Installation

When installing the bearings into the conrod cap and conrod, be sure to install the tab “a” first, and then press in the other opposite side of the bearing.

Note

inspect and select the conrod crank pin bearing if necessary. Refer to “conrod crank pin bearing inspection and selection” .

Suzuki GSX-R. Conrod crank pin bearing removal and installation


Balancer shaft journal bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any ...

Conrod and crankshaft inspection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Conrod small end I.D. Measure the conrod small end inside diameter using the small bore gauge. ...

Other materials:

Transmission related parts inspection
Refer to “transmission removal” , “transmission installation”  and “countershaft gear / driveshaft gear disassembly and assembly” . Gearshift fork to groove clearance Note the clearance for each gearshift fork plays an important role in the smoothness and positiveness of the ...

Rear shock absorber disposal
Refer to “rear shock absorber removal and installation” . The rear shock absorber unit contains high-pressure nitrogen gas. Mishandling can cause explosion.  Keep away from fire and heat. High gas pressure caused by heat can cause an explosion.  Release gas ...

Clamp
Clamp the wire harness at such positions as indicated in “wiring harness routing diagram” in section 9a .  Bend the clamp properly so that the wire harness is clamped securely.  In clamping the wire harness, use care not to allow it to hang down.  Do not use wire or an ...

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