Refer to “throttle body removal and installation” .
Disassembly
Caution identify the position of each removed part. Organize the parts in their respective groups so that they can be reinstalled in their original positions. |
Caution be careful not to twist the fuel delivery pipes and t-joint (6) when removing them, or joint part “a” of the fuel delivery pipe get damage. |
Special tool : 09930–11950 (torx wrench (5 mm))
Note prior to disassembly, mark each sensor’s original position with a paint or scribe for accurate reinstallation. |
Caution never remove the stva (14) from the throttle body. |
Caution never remove the throttle valves (15) and secondary throttle valves (16). |
Caution
|
Assembly
Reassemble the throttle body in the reverse order of disassembly. Pay attention to the following points:
Note
|
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool : 09930–11950 (torx wrench (5 mm))
Tightening torque stp sensor mounting screw: 3.5 N·m (0.35 Kgfm, 2.5 Lbf-ft)
Note
|
Caution
|
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool : 09930–11950 (torx wrench (5 mm))
Tightening torque tp sensor mounting screw: 3.5 N·m (0.35 Kgf-m, 2.5 Lbf-ft)
Note
|
Special tool : 09930–11960 (torx wrench (4 mm))
Tightening torque isc valve mounting screw (a): 2 n·m (0.2 Kgf-m, 1.5 Lbf-ft)
Caution replace the o-rings and cushion seals with new ones. |
Caution be careful not to twist the fuel delivery pipes and t-joint when installing them, or joint part “e” of the fuel delivery pipe may get damage. |
Caution never turn the injector while pushing it. |
Note align the coupler “f” of injector with boss “g” of the delivery pipe. |
Tightening torque fuel delivery pipe mounting screw (b): 3.5 N·m ( 0.35 Kgf-m, 2.5 Lbf-ft)
Connect the hoses properly. Refer to “throttle body construction” .
Turn signal / side-stand relay inspection
Refer to “electrical components location” in section 0a .
Note
make sure that the battery is fully charged.
Before removing the turn signal/side-stand relay, check
the operation of the turn signal light.
If the turn signal light does not illuminate, inspect the
bulb, turn signa ...
Fuel line inspection
Inspect fuel line
every 6 000 km (4 000 miles, 12 months)
Inspect the fuel line in the following procedures:
lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Inspect the fuel feed hose (1) for damage and fuel
leakage. ...
Engine assembly installation
Install the engine in the reverse order of engine removal.
Pay attention to the following points:
before installing the engine, install the collars (1).
Before installing the engine, install the engine
mounting thrust adjusters (2).
Gradually raise the rear side of ...