Refer to “throttle body removal and installation” .
Disassembly
Caution identify the position of each removed part. Organize the parts in their respective groups so that they can be reinstalled in their original positions. |
Caution be careful not to twist the fuel delivery pipes and t-joint (6) when removing them, or joint part “a” of the fuel delivery pipe get damage. |
Special tool
: 09930–11950 (torx wrench (5 mm))
Note prior to disassembly, mark each sensor’s original position with a paint or scribe for accurate reinstallation. |
Caution never remove the stva (14) from the throttle body. |
Caution never remove the throttle valves (15) and secondary throttle valves (16). |
Caution
|
Assembly
Reassemble the throttle body in the reverse order of disassembly. Pay attention to the following points:
Note
|
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool
: 09930–11950 (torx wrench (5 mm))
Tightening torque stp sensor mounting screw: 3.5 N·m (0.35 Kgfm, 2.5 Lbf-ft)
Note
|
Caution
|
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool
: 09930–11950 (torx wrench (5 mm))
Tightening torque tp sensor mounting screw: 3.5 N·m (0.35 Kgf-m, 2.5 Lbf-ft)
Note
|
Special tool
: 09930–11960 (torx wrench (4 mm))
Tightening torque isc valve mounting screw (a): 2 n·m (0.2 Kgf-m, 1.5 Lbf-ft)
Caution replace the o-rings and cushion seals with new ones. |
Caution be careful not to twist the fuel delivery pipes and t-joint when installing them, or joint part “e” of the fuel delivery pipe may get damage. |
Caution never turn the injector while pushing it. |
Note align the coupler “f” of injector with boss “g” of the delivery pipe. |
Tightening torque fuel delivery pipe mounting screw (b): 3.5 N·m ( 0.35 Kgf-m, 2.5 Lbf-ft)
Connect the hoses properly. Refer to “throttle body construction” .
Location of parts
ciutch lever
left handlebar switches
indicator lights
tachometer
ignition switch
front brake fluid reservoir
right handlebar switches
throttle grip
front brake lever
fuel tank cap
front suspension spring pre-load and rebound damping
force ...
Specifications
Service data
Fi sensors
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Exhaust control system construction” “exhaust system components”
Reference: for the tightening torque of fastener not specified in this ...
Steering damper maintenance
Keep the steering damper
shaft 1 clean at all times.
Wipe off any oil residue with a
cloth.
Do not confuse the grease-like
residue on the steering damper's
shaft with an oil leak. Collection of
this residue is normal and is from
oil seal lubricant used in the
damper.
Yo ...