Refer to “throttle body removal and installation” .
Disassembly
Caution identify the position of each removed part. Organize the parts in their respective groups so that they can be reinstalled in their original positions. |
Caution be careful not to twist the fuel delivery pipes and t-joint (6) when removing them, or joint part “a” of the fuel delivery pipe get damage. |
Special tool
: 09930–11950 (torx wrench (5 mm))
Note prior to disassembly, mark each sensor’s original position with a paint or scribe for accurate reinstallation. |
Caution never remove the stva (14) from the throttle body. |
Caution never remove the throttle valves (15) and secondary throttle valves (16). |
Caution
|
Assembly
Reassemble the throttle body in the reverse order of disassembly. Pay attention to the following points:
Note
|
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool
: 09930–11950 (torx wrench (5 mm))
Tightening torque stp sensor mounting screw: 3.5 N·m (0.35 Kgfm, 2.5 Lbf-ft)
Note
|
Caution
|
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool
: 09930–11950 (torx wrench (5 mm))
Tightening torque tp sensor mounting screw: 3.5 N·m (0.35 Kgf-m, 2.5 Lbf-ft)
Note
|
Special tool
: 09930–11960 (torx wrench (4 mm))
Tightening torque isc valve mounting screw (a): 2 n·m (0.2 Kgf-m, 1.5 Lbf-ft)
Caution replace the o-rings and cushion seals with new ones. |
Caution be careful not to twist the fuel delivery pipes and t-joint when installing them, or joint part “e” of the fuel delivery pipe may get damage. |
Caution never turn the injector while pushing it. |
Note align the coupler “f” of injector with boss “g” of the delivery pipe. |
Tightening torque fuel delivery pipe mounting screw (b): 3.5 N·m ( 0.35 Kgf-m, 2.5 Lbf-ft)
Connect the hoses properly. Refer to “throttle body construction” .
Specifications
Service data
Suspension
unit: mm (in)
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Front fork components”
Reference: for the tightening torque of fastener not specified in this
section, refer to “tightening ...
Injection timing description
Injection time (injection volume)
The factors to determine the injection time include the basic fuel injection
time, which is calculated on the basis of the
intake air pressure, engine speed and throttle opening angle, and various
compensations. These compensations are
determined according to ...
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Drive chain related components”
Special tool
...