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Suzuki GSX-R 1000 Service Manual: Throttle body inspection and cleaning

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle body inspection and cleaning

Refer to “throttle body disassembly and assembly” .

Cleaning

Some
carburetor cleaning chemicals, especially dip-type soaking solutions, are very corrosive and must be handled carefully.

Always follow the chemical manufacturer’s instructions on proper use, handling and storage.

Clean passageways with a spray-type carburetor cleaner and blow dry with compressed air.

Caution

never clean the throttle body main bore. Do not use wire to clean passageways. Wire can damage passageways. If the components cannot be cleaned with a spray cleaner it may be necessary to use a dip-type cleaning solution and allow them to soak. Always follow the chemical manufacturer’s instructions for proper use and cleaning of the throttle body components. Do not apply carburetor cleaning chemicals to the rubber and plastic materials.

Inspection

Check following items for any defects or clogging.

Replace the damaged part if necessary.

Throttle body disassembly and assembly
Refer to “throttle body removal and installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups so that they can be ...

Isc valve visual inspection
Visually inspect the isc valve if necessary.  Inspect the isc valve for any carbon deposition defects. Clean or replace the isc valve if necessary. ...

Other materials:

License plate light bulb replacement
Caution when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure. Remove the license plate light mounting nuts. Remove the lens cover (1) by removing the screws. Re ...

Specifications
Service data Electrical unit: mm Tightening torque specifications Note the specified tightening torque is described in the following. “Starter motor components” Reference: for the tightening torque of fastener not specified in this section, refer to “tightening to ...

Starter motor removal and installation
Removal Turn the ignition switch off and disconnect the battery (–) lead wire (1).  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Disconnect the starter motor lead wire (2).  Remove the starter motor (3). ...

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