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Suzuki GSX-R 1000 Service Manual: Throttle body inspection and cleaning

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle body inspection and cleaning

Refer to “throttle body disassembly and assembly” .

Cleaning

Some
carburetor cleaning chemicals, especially dip-type soaking solutions, are very corrosive and must be handled carefully.

Always follow the chemical manufacturer’s instructions on proper use, handling and storage.

Clean passageways with a spray-type carburetor cleaner and blow dry with compressed air.

Caution

never clean the throttle body main bore. Do not use wire to clean passageways. Wire can damage passageways. If the components cannot be cleaned with a spray cleaner it may be necessary to use a dip-type cleaning solution and allow them to soak. Always follow the chemical manufacturer’s instructions for proper use and cleaning of the throttle body components. Do not apply carburetor cleaning chemicals to the rubber and plastic materials.

Inspection

Check following items for any defects or clogging.

Replace the damaged part if necessary.

Throttle body disassembly and assembly
Refer to “throttle body removal and installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups so that they can be ...

Isc valve visual inspection
Visually inspect the isc valve if necessary.  Inspect the isc valve for any carbon deposition defects. Clean or replace the isc valve if necessary. ...

Other materials:

Specifications
Service data Electrical Tightening torque specifications Note the specified tightening torque is described in the following. “Wiring harness routing diagram” Reference: for the tightening torque of fastener not specified in this section, refer to “tightening torque l ...

Ap sensor removal and installation
Removal Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Disconnect the starter relay (1) from the holder. Disconnect the coupler (2) and remove the ap sensor (3). Installation Install the ap sensor in the rever ...

Diagnostic information and procedures
Engine mechanical symptom diagnosis Refer to “engine symptom diagnosis” in section 1a . Compression pressure check The compression pressure reading of a cylinder is a good indicator of its internal condition. The decision to overhaul the cylinder is often based on the results of a compressio ...

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