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Suzuki GSX-R 1000 Service Manual: Throttle body inspection and cleaning

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle body inspection and cleaning

Refer to “throttle body disassembly and assembly” .

Cleaning

Some
carburetor cleaning chemicals, especially dip-type soaking solutions, are very corrosive and must be handled carefully.

Always follow the chemical manufacturer’s instructions on proper use, handling and storage.

Clean passageways with a spray-type carburetor cleaner and blow dry with compressed air.

Caution

never clean the throttle body main bore. Do not use wire to clean passageways. Wire can damage passageways. If the components cannot be cleaned with a spray cleaner it may be necessary to use a dip-type cleaning solution and allow them to soak. Always follow the chemical manufacturer’s instructions for proper use and cleaning of the throttle body components. Do not apply carburetor cleaning chemicals to the rubber and plastic materials.

Inspection

Check following items for any defects or clogging.

Replace the damaged part if necessary.

Throttle body disassembly and assembly
Refer to “throttle body removal and installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups so that they can be ...

Isc valve visual inspection
Visually inspect the isc valve if necessary.  Inspect the isc valve for any carbon deposition defects. Clean or replace the isc valve if necessary. ...

Other materials:

Battery runs down quickly
Troubleshooting Step Action Yes No 1 Check accessories which use excessive amounts of electricity. Are accessories being installed? Remove accessories. Go to step 2. 2 Check the battery for current leakage. Refer to “battery cu ...

Turn signal / side-stand relay removal and installation
Removal Turn the ignition switch off.  Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the turn signal/side-stand relay (1). Installation Install the turn signal/side-stand relay in the reverse order of removal ...

Rear brake disc removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .  Remove the rear brake disc. Installation Install the rear brake disc in the reverse order of removal. Pay attention to the following points:  make sure tha ...

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