Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Exhaust system components

Suzuki GSX-R. Exhaust system components



  1. Exhaust pipe gasket
  2. Exhaust pipe assembly
  3. Ho2 sensor
  4. Connector : install the connector so that the chamfer side faces backward.
  5. Muffler chamber
  6. Muffler body
  7. Excv cable no. 1
  8. Excv cable no. 2

  9. When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.
  10. 23
    N·m (2.3 Kgf-m, 16.5 Lbf-ft)
  11. 25 N·m
    (2.5 Kgf-m, 18.0 Lbf-ft)
  12. 10 N·m
    (1.0 Kgf-m, 7.0 Lbf-ft)
  13. 5.5 N·m
    (0.55 Kgf-m, 4.0 Lbf-ft)
  14. 5 N·m (0.5
    Kgf-m, 3.5 Lbf-ft)
  15. 30 N·m
    (3.0 Kgf-m, 21.5 Lbf-ft)

Apply muffler seal
Do not reuse.

Exhaust control system construction
Excv cable no. 1 (Cl) Excv cable no. 2 (Op) When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get dam ...

Excv cable removal and installation
Removal Turn the ignition switch off.  Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the left side cowling. Refer ...

Other materials:

Rear brake master cylinder components
Reservoir cap Plate Diaphragm Reservoir tank Reservoir hose Brake hose Brake hose union bolt Brake hose connector Master cylinder Spring Piston/cup set Push rod Dust boot 23 N·m (2.3 Kgf-m, 16.5 Lbf-ft) 10 N·m ...

Inspecting the drive chain
When inspecting the chain, look for the following:  loose pins  damaged rollers dry or rusted links  kinked or binding links  excessive wear  improper chain adjustment If you find anything wrong with the drive chain condition or adjustment, correct the pr ...

Rear brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line “a” on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to “rear brake pad replacement” . Caution replace the brake pad as a set, otherwise braking performa ...

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