Suzuki GSX-R 1000 Service Manual: Exhaust system components

Suzuki GSX-R 1000 Service Manual / Engine / Exhaust system / Repair instructions / Exhaust system components

Suzuki GSX-R. Exhaust system components

Exhaust pipe gasket
Exhaust pipe assembly
Ho2 sensor
Connector : install the connector so that the chamfer side faces backward.
Muffler chamber
Muffler body
Excv cable no. 1
Excv cable no. 2
When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.
23
N·m (2.3 Kgf-m, 16.5 Lbf-ft)
25 N·m
(2.5 Kgf-m, 18.0 Lbf-ft)
10 N·m
(1.0 Kgf-m, 7.0 Lbf-ft)
5.5 N·m
(0.55 Kgf-m, 4.0 Lbf-ft)
5 N·m (0.5
Kgf-m, 3.5 Lbf-ft)
30 N·m
(3.0 Kgf-m, 21.5 Lbf-ft)

Apply muffler seal
Do not reuse.

Exhaust control system construction

Excv cable no. 1 (Cl) Excv cable no. 2 (Op) When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get dam ...

Excv cable removal and installation

Removal Turn the ignition switch off. Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Remove the left side cowling. Refer ...

Other materials:

Rear sprocket / rear sprocket mounting drum removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d . Loosen the rear sprocket nuts. Draw out the rear sprocket mounting drum (1) along with the rear sprocket (2) from the wheel hub. Remove the rear sprocket n ...

Rear shock absorber disposal
Refer to “rear shock absorber removal and installation” . The rear shock absorber unit contains high-pressure nitrogen gas. Mishandling can cause explosion. Keep away from fire and heat. High gas pressure caused by heat can cause an explosion. Release gas ...

Gearshift lever height inspection and adjustment
Inspect and adjust the gearshift lever height in the following procedures: inspect the gearshift lever height “a” between the lever top and footrest. Adjust the gearshift lever height if necessary. Gearshift lever height “a” standard: 65 – 75 mm (2.6 – 3.0 In) Loosen the l ...