Suzuki GSX-R 1000 Service Manual: Exhaust system components

Suzuki GSX-R 1000 Service Manual / Engine / Exhaust system / Repair instructions / Exhaust system components

Suzuki GSX-R. Exhaust system components

Exhaust pipe gasket
Exhaust pipe assembly
Ho2 sensor
Connector : install the connector so that the chamfer side faces backward.
Muffler chamber
Muffler body
Excv cable no. 1
Excv cable no. 2
When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.
23
N·m (2.3 Kgf-m, 16.5 Lbf-ft)
25 N·m
(2.5 Kgf-m, 18.0 Lbf-ft)
10 N·m
(1.0 Kgf-m, 7.0 Lbf-ft)
5.5 N·m
(0.55 Kgf-m, 4.0 Lbf-ft)
5 N·m (0.5
Kgf-m, 3.5 Lbf-ft)
30 N·m
(3.0 Kgf-m, 21.5 Lbf-ft)

Apply muffler seal
Do not reuse.

Exhaust control system construction

Excv cable no. 1 (Cl) Excv cable no. 2 (Op) When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get dam ...

Excv cable removal and installation

Removal Turn the ignition switch off. Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Remove the left side cowling. Refer ...

Other materials:

Starter motor inspection
Refer to “starter motor disassembly and assembly” . Carbon brush Inspect the carbon brushes for abnormal wear, cracks or smoothness in the brush holder. If either carbon brush is defective, replace the brush holder set with a new one. Measure the length “a” of the carbon brushes using a v ...

Ect sensor removal and installation
Removal Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d . Drain engine coolant. Refer to “cooling system inspection” in section 0b . Disconnect the coupler and remove the ect sensor (1). Caution take special care ...

Specifications
Service data Valve + guide unit: mm (in) Camshaft + cylinder head unit: mm (in) Cylinder + piston + piston ring unit: mm (in) Conrod + crankshaft unit: mm (in) Balancer unit: mm (in) Oil pump Clutch unit: mm (in) Drive train unit: mm (in) except ratio ...