Suzuki GSX-R 1000 Service Manual: Exhaust system components

Suzuki GSX-R 1000 Service Manual / Engine / Exhaust system / Repair instructions / Exhaust system components

Suzuki GSX-R. Exhaust system components

Exhaust pipe gasket
Exhaust pipe assembly
Ho2 sensor
Connector : install the connector so that the chamfer side faces backward.
Muffler chamber
Muffler body
Excv cable no. 1
Excv cable no. 2
When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.
23
N·m (2.3 Kgf-m, 16.5 Lbf-ft)
25 N·m
(2.5 Kgf-m, 18.0 Lbf-ft)
10 N·m
(1.0 Kgf-m, 7.0 Lbf-ft)
5.5 N·m
(0.55 Kgf-m, 4.0 Lbf-ft)
5 N·m (0.5
Kgf-m, 3.5 Lbf-ft)
30 N·m
(3.0 Kgf-m, 21.5 Lbf-ft)

Apply muffler seal
Do not reuse.

Exhaust control system construction

Excv cable no. 1 (Cl) Excv cable no. 2 (Op) When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get dam ...

Excv cable removal and installation

Removal Turn the ignition switch off. Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Remove the left side cowling. Refer ...

Other materials:

Continuity check
Measure resistance across coupler “b” (between “a” and “c” in figure). If no continuity is indicated (infinity or over limit), the circuit is open between terminals “a” and “c”. Disconnect the coupler “b” and measure resistance between couplers “a” and “b-1”. If no continuity ...

Engine coolant temperature indicator light inspection
Inspect the engine coolant temperature meter and indicator light (led) in the following procedures: remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d . Disconnect the ect sensor coupler (1). Connect a variable resistor (2) ...

Modification
Modification of the motorcycle, or removal of original equipment may render the vehicle unsafe or illegal. Obey all applicable equipment regulations in your area. The frame of this motorcycle is made of an aluminum alloy. Therefore, never make any modifications such as drilling or weldin ...