Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Exhaust system components

Suzuki GSX-R. Exhaust system components



  1. Exhaust pipe gasket
  2. Exhaust pipe assembly
  3. Ho2 sensor
  4. Connector : install the connector so that the chamfer side faces backward.
  5. Muffler chamber
  6. Muffler body
  7. Excv cable no. 1
  8. Excv cable no. 2

  9. When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.
  10. 23
    N·m (2.3 Kgf-m, 16.5 Lbf-ft)
  11. 25 N·m
    (2.5 Kgf-m, 18.0 Lbf-ft)
  12. 10 N·m
    (1.0 Kgf-m, 7.0 Lbf-ft)
  13. 5.5 N·m
    (0.55 Kgf-m, 4.0 Lbf-ft)
  14. 5 N·m (0.5
    Kgf-m, 3.5 Lbf-ft)
  15. 30 N·m
    (3.0 Kgf-m, 21.5 Lbf-ft)

Apply muffler seal
Do not reuse.

Exhaust control system construction
Excv cable no. 1 (Cl) Excv cable no. 2 (Op) When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get dam ...

Excv cable removal and installation
Removal Turn the ignition switch off.  Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the left side cowling. Refer ...

Other materials:

Fuses
The main fuse is located under the front seat. To access the fuse, remove the seat by referring to the seat lock and helmet holders. The fuses are located inside the left fairing. One 1 oa and one 15a spare fuses are provided inside the fuse box. They are designed to open when ...

Wiring harness routing diagram
Wiring harness no. 2 Tapping clamp : insert the clamp from the front side. Place the turn signal and position light couplers in front of the clamp. Steel clamp : clamp the wiring harness at the blue taping point. Bend the steel clamps to the front side. ...

Camshaft sprocket
Inspect the camshaft sprocket in the following procedures:  remove the intake and exhaust camshafts. Refer to “engine top side disassembly” .  Inspect the teeth of each camshaft sprocket for wear or damage. If they are worn or damaged, replace the sprocket/ camshaft assembl ...

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