Suzuki GSX-R 1000 Service Manual: Front fork components

Suzuki GSX-R 1000 Service Manual / Suspension / Front suspension / Repair instructions / Front fork components

Suzuki GSX-R. Front fork components

Front fork cap
O-ring
Rebound damping force adjuster rod
Compression damping force adjuster rod
Piston rod nut
O-ring
Piston ring
Rod guide case
Spring
Piston rod
Spring collar b
Spring
Spring collar a
Slide bushing
Outer tube
Guide bushing
Oil seal spacer
Oil seal
Stopper ring
Dust seal
Inner tube
Front axle pinch bolt
35
N·m (3.5 Kgf-m, 25.5 Lbf-ft)
28 N·m
(2.8 Kgf-m, 20.0 Lbf-ft)
90 N·m
(9.0 Kgf-m, 65.0 Lbf-ft)
23 N·m
(2.3 Kgf-m, 16.5 Lbf-ft)

Apply fork oil.

Do not reuse.

Repair instructions

...

Front fork removal and installation

Note the right and left front forks are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal Remove the ...

Other materials:

Ignition system check
Remove the spark plugs and reattach them to the spark plug caps. Put the engine stop switch in the "" position and ignition switch in the "on" position. While holding a spark plug with its base firmly against the engine, push the electric starter butt ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Clutch control system components” “clutch components” Special tool ...

Front brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line “a” on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to “front brake pad replacement” . Caution replace the brake pad as a set, otherwise braking perform ...