Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Front fork components

Suzuki GSX-R. Front fork components



  1. Front fork cap
  2. O-ring
  3. Rebound damping force adjuster rod
  4. Compression damping force adjuster rod
  5. Piston rod nut
  6. O-ring
  7. Piston ring
  8. Rod guide case
  9. Spring
  10. Piston rod
  11. Spring collar b
  12. Spring
  13. Spring collar a
  14. Slide bushing
  15. Outer tube
  16. Guide bushing
  17. Oil seal spacer
  18. Oil seal
  19. Stopper ring
  20. Dust seal
  21. Inner tube
  22. Front axle pinch bolt
  23. 35
    Nm (3.5 Kgf-m, 25.5 Lbf-ft)
  24. 28 Nm
    (2.8 Kgf-m, 20.0 Lbf-ft)
  25. 90 Nm
    (9.0 Kgf-m, 65.0 Lbf-ft)
  26. 23 Nm
    (2.3 Kgf-m, 16.5 Lbf-ft)

Apply fork oil.


Do not reuse.

Repair instructions
...

Front fork removal and installation
Note the right and left front forks are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal Remove the ...

Other materials:

Tightening torque list
Engine Fi system + intake air system Cooling system Chassis Tightening torque chart For other bolts and nuts not listed in the preceding page, refer to this chart: Conventional bolt 4 Marked bolt 7 Marked bolt ...

Balancer shaft journal bearing inspection and selection
Refer to engine bottom side disassembly (page 1d- 49). Refer to engine bottom side assembly . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any, replace them with a specified set of bearings. Selection Place the plastigauge axial ...

Gear position (gp) switch removal and installation
Removal Turn the ignition switch off.  Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).  Disconnect the gear position switch lead wire coupler (1). Remove the engine sprocket cover. Refer to engine sprocket r ...

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