Suzuki GSX-R 1000 Service Manual: Front fork components

Suzuki GSX-R 1000 Service Manual / Suspension / Front suspension / Repair instructions / Front fork components

Suzuki GSX-R. Front fork components

Front fork cap
O-ring
Rebound damping force adjuster rod
Compression damping force adjuster rod
Piston rod nut
O-ring
Piston ring
Rod guide case
Spring
Piston rod
Spring collar b
Spring
Spring collar a
Slide bushing
Outer tube
Guide bushing
Oil seal spacer
Oil seal
Stopper ring
Dust seal
Inner tube
Front axle pinch bolt
35
N·m (3.5 Kgf-m, 25.5 Lbf-ft)
28 N·m
(2.8 Kgf-m, 20.0 Lbf-ft)
90 N·m
(9.0 Kgf-m, 65.0 Lbf-ft)
23 N·m
(2.3 Kgf-m, 16.5 Lbf-ft)

Apply fork oil.

Do not reuse.

Repair instructions

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Front fork removal and installation

Note the right and left front forks are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal Remove the ...

Other materials:

Front brake caliper parts inspection
Refer to “front brake caliper disassembly and assembly” . Brake caliper cylinder Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the caliper with a new one. Brake caliper piston Inspect the surface of brake caliper pistons for a ...

Engine bottom side disassembly
Note the crankcase must be separated to service the crankshaft and conrod. Remove the engine assembly from the frame. Refer to “engine assembly removal” . Remove the engine top side (1). Refer to “engine top side disassembly” . Crankcase breather (pcv) cover R ...

Precautions
Precautions for engine electrical device Refer to “general precautions” in section 00 (page 00-1) and “precautions for electrical circuit service” in section 00 (page 00-2). Component location Engine electrical components location Refer to “electrical components location” in section 0a . Dia ...