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Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Recommended service material

Suzuki GSX-R. Recommended service material


Note

required service material is also described in the following.

“Handlebar components”  “steering components”  “steering damper construction”

Special tool

Suzuki GSX-R. Special tool


Specifications
Tightening torque specifications Note the specified tightening torque is described in the following. “Handlebar components”  “steering components”  “steering damper c ...

Body and accessories
...

Other materials:

Engine bottom side assembly
Assemble the engine bottom side in the reverse order of disassembly. Pay attention to the following points: Note apply engine oil to each running and sliding part before reassembling. Breather oil return plate When installing the breather oil return plate (1), apply thread loc ...

Battery
Battery connection in reverse polarity is strictly prohibited. Such a wrong connection will damage the components of the fi system instantly when reverse power is applied. Removing any battery terminal of a running engine is strictly prohibited. The moment such removal is made, ...

Oil jet removal and installation
Piston cooling oil jet Removal Remove the engine assembly. Refer to “engine assembly removal” in section 1d .  Remove the crankshaft assembly. Refer to “engine bottom side disassembly” in section 1d (page 1d- 49).  Remove the piston cooling oil jets (1) from the upper cra ...

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