Suzuki GSX-R 1000 Owners Manual: Clutch adjustment
Clutch cable play should be 1 0 - 15 mm (0.4 - 0.6 In) measured at the clutch lever end. Adjust clutch cable play according to the following procedure:
Minor adjustment
Turn the clutch cable adjuster 1 to provide the specified play.
Major adjustment
- Turn in the adjuster 1 all the way.
- Remove the cap from the right side engine cover.
- Hold the clutch push piece 2 and loosen the lock nut 3.
- Hold the clutch push piece 2 And turn in the adjuster 4 until it stops. Hold the clutch push piece 2 And turn out the adjuster 1/2 turns.
- Hold the clutch push piece 2 And tighten the lock nut 3.
- Adjust the clutch cable play with the adjuster 1.
Fuel hoses
Inspect the fuel hoses for damage
and fuel leakage. If any defects
are found, the fuel hoses must be
replaced. ...
Engine coolant
Coolant level
The engine coolant solution
should be between "f" (full) and
"1..:' (Low) level lines on the engine
coolant reservoir. If the level is
lower than "1..:' (Low ...
Other materials:
Throttle cable routing diagram
Throttle cable no. 1
Throttle cable no. 2
Clutch cablev
Front brake hose
Pass
the throttle cables in front of the front brake hose.
Pass the
clutch cable above the right air intake pipe.
Clamp the
clutch cable at the white taping point and m ...
Cylinder inspection
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Cylinder distortion
Check the gasket surface of the cylinder for distortion.
Use a straightedge and thickness gauge. Take clearance
readings at several places. If any reading exceeds the
service limit, replace t ...
Handlebar components
Throttle grip
Grip rubber
Right handlebar switch box
Left handlebar switch box
Right handlebar
Left handlebar
Handlebar expander
Handlebar balancer
Apply handle grip bond.
23
N·m (2.3 Kgf-m, 16.5 Lbf-ft)
5.5 N·m
(0.55 Kgf-m, 4.0 L ...