Suzuki GSX-R 1000 Owners Manual: Clutch adjustment
Clutch cable play should be 1 0 - 15 mm (0.4 - 0.6 In) measured at the clutch lever end. Adjust clutch cable play according to the following procedure:
Minor adjustment
Turn the clutch cable adjuster 1 to provide the specified play.
Major adjustment
- Turn in the adjuster 1 all the way.
- Remove the cap from the right side engine cover.
- Hold the clutch push piece 2 and loosen the lock nut 3.
- Hold the clutch push piece 2 And turn in the adjuster 4 until it stops. Hold the clutch push piece 2 And turn out the adjuster 1/2 turns.
- Hold the clutch push piece 2 And tighten the lock nut 3.
- Adjust the clutch cable play with the adjuster 1.
Fuel hoses
Inspect the fuel hoses for damage
and fuel leakage. If any defects
are found, the fuel hoses must be
replaced. ...
Engine coolant
Coolant level
The engine coolant solution
should be between "f" (full) and
"1..:' (Low) level lines on the engine
coolant reservoir. If the level is
lower than "1..:' (Low ...
Other materials:
Drive chain related parts inspection
Refer to “rear sprocket / rear sprocket mounting drum removal and
installation” .
Dust seal
Inspect the dust seal for wear or damage. If any damage
is found, replace the dust seal with a new one.
Bearing
Inspect the play of the sprocket mounting drum bearing
by hand while it is in the dr ...
Clutch installation
Install the primary driven gear assembly (1).
Caution
if it is difficult to install the primary driven
gear, rotate the crankshaft.
Be sure to engage the oil pump drive
sprocket with the primary driven gear.
Install the spacer (2) and bea ...
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Starter motor components”
Special tool
...