Suzuki GSX-R 1000 Owners Manual: Clutch adjustment
Clutch cable play should be 1 0 - 15 mm (0.4 - 0.6 In) measured at the clutch lever end. Adjust clutch cable play according to the following procedure:
Minor adjustment
Turn the clutch cable adjuster 1 to provide the specified play.
Major adjustment
- Turn in the adjuster 1 all the way.
- Remove the cap from the right side engine cover.
- Hold the clutch push piece 2 and loosen the lock nut 3.
- Hold the clutch push piece 2 And turn in the adjuster 4 until it stops. Hold the clutch push piece 2 And turn out the adjuster 1/2 turns.
- Hold the clutch push piece 2 And tighten the lock nut 3.
- Adjust the clutch cable play with the adjuster 1.
Fuel hoses
Inspect the fuel hoses for damage
and fuel leakage. If any defects
are found, the fuel hoses must be
replaced. ...
Engine coolant
Coolant level
The engine coolant solution
should be between "f" (full) and
"1..:' (Low) level lines on the engine
coolant reservoir. If the level is
lower than "1..:' (Low ...
Other materials:
Cylinder inspection
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Cylinder distortion
Check the gasket surface of the cylinder for distortion.
Use a straightedge and thickness gauge. Take clearance
readings at several places. If any reading exceeds the
service limit, replace t ...
Precautions
Precautions for wheel and tire
Proper tire pressure and proper tire loading are important
factors. Over loading tire can lead to tire
failure and loss of motorcycle control.
Under-inflated tires make smooth cornering difficult, and
can result in rapid tire wear.
...
Clutch parts inspection
Refer to “clutch removal” and “clutch installation” .
Clutch drive and driven plate
Note
wipe off the engine oil from the drive and
driven plates with a clean rag.
Measure the thickness of drive plates with a vernier
calipers. If the drive plate thickness is found to have ...