Suzuki GSX-R 1000 Owners Manual: Clutch adjustment
Clutch cable play should be 1 0 - 15 mm (0.4 - 0.6 In) measured at the clutch lever end. Adjust clutch cable play according to the following procedure:
Minor adjustment
Turn the clutch cable adjuster 1 to provide the specified play.
Major adjustment
- Turn in the adjuster 1 all the way.
- Remove the cap from the right side engine cover.
- Hold the clutch push piece 2 and loosen the lock nut 3.
- Hold the clutch push piece 2 And turn in the adjuster 4 until it stops. Hold the clutch push piece 2 And turn out the adjuster 1/2 turns.
- Hold the clutch push piece 2 And tighten the lock nut 3.
- Adjust the clutch cable play with the adjuster 1.
Fuel hoses
Inspect the fuel hoses for damage
and fuel leakage. If any defects
are found, the fuel hoses must be
replaced. ...
Engine coolant
Coolant level
The engine coolant solution
should be between "f" (full) and
"1..:' (Low) level lines on the engine
coolant reservoir. If the level is
lower than "1..:' (Low ...
Other materials:
Rear brake disc inspection
Brake disc thickness
Check the brake disc for damage or cracks and measure
the thickness using the micrometer.
Replace the brake disc if the thickness is less than the
service limit or if defect is found.
Special tool
(a): 09900–20205 (micrometer (0 –
25 mm))
Brake disc thickness
service ...
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Exhaust system components”
Special tool
...
Water pump components
Impeller
Mechanical seal
Oil seal
O-ring
O-ring
8
N·m (0.8 Kgf-n, 6.0 Ib-ft)
10 N·m
(1.0 Kgf-n, 7.0 Ib-ft)
6 N·m (0.6
Kgf-n, 4.5 Ib-ft)
13 N·m
(1.3 Kgf-n, 9.5 Ib-ft)
Apply grease.
Apply engine coolant.
Apply molyb ...