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Suzuki GSX-R 1000 Service Manual: Front wheel related parts inspection

Refer to front wheel assembly removal and installation .

Tire

Refer to tire inspection in section 0b .

Front brake disc

Refer to front brake disc inspection in section 4b .

Dust seal

Inspect the lip of dust seals for wear or damage. If any defects are found, replace the dust seal with a new one.

Refer to front wheel dust seal / bearing removal and installation .

Suzuki GSX-R. Dust seal


Wheel axle

Using a dial gauge, check the wheel axle for runout. If the runout exceeds the limit, replace the axle shaft.

Special tool (a): 0990020607 (dial gauge) (b): 0990020701 (dial gauge chuck) (c): 0990021304 (v blocks)

Wheel axle runout service limit: 0.25 Mm (0.010 In)

Suzuki GSX-R. Wheel axle


Wheel

  1. Remove the brake pads. Refer to front brake pad replacement in section 4b .
  2.  Make sure that the wheel runout checked as shown in the figure does not exceed the service limit. An excessive runout is usually due to worn or loosened wheel bearings and can be reduced by replacing the bearings. If bearing replacement fails to reduce the runout, replace the wheel.

Wheel rim runout service limit (axial and radial): 2.0 Mm (0.08 In)

Suzuki GSX-R. Wheel


  1. Install the brake pads. Refer to front brake pad replacement in section 4b .

Wheel bearing

Inspect the play of the wheel bearings by finger while they are in the wheel. Rotate the inner race by finger to inspect for abnormal noise and smooth rotation. Replace the bearing if there is anything unusual. Refer to front wheel dust seal / bearing removal and installation .

Suzuki GSX-R. Wheel bearing


Front wheel assembly removal and installation
Removal Remove the brake calipers, left and right. Caution do not operate the brake lever with the caliper removed. Loosen two axle pinch bolts (1) on the right front ...

Front wheel dust seal / bearing removal and installation
Removal Remove the front wheel assembly. Refer to front wheel assembly removal and installation .  Remove the dust seals using the special tool. Special tool (a): 0991350121 (oil ...

Other materials:

DTC c12 (p0335): ckp sensor circuit malfunction.
Detected condition and possible cause Detected condition Possible cause The signal does not reach ecm for 3 sec. Or more, after receiving the starter signal. Metal particles or foreign material being stuck on the ckp sensor and rotor tip.  Ckp ...

Starter motor inspection
Refer to starter motor disassembly and assembly . Carbon brush Inspect the carbon brushes for abnormal wear, cracks or smoothness in the brush holder. If either carbon brush is defective, replace the brush holder set with a new one. Measure the length a of the carbon brushes using a v ...

Front brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect is found. Special tool (a): 0990020205 (micrometer (0 25 mm)) Brake disc thickness service ...

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