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Suzuki GSX-R 1000 Service Manual: Front wheel dust seal / bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Wheels and tires / Repair instructions / Front wheel dust seal / bearing removal and installation

Removal

  1. Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” .
  2.  Remove the dust seals using the special tool.

    Special tool

(a): 09913–50121 (oil
seal remover)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Remove the wheel bearings using the special tool.

Special tool (b): 09921–20240 (bearing remover
set)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Remove the spacer (1).

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


Installation

Caution

the removed dust seals and bearings must be replaced with new ones.

  1. Apply grease to the wheel bearings.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. First install the right wheel bearing, then install the spacer (1) and left wheel bearing with the special tool.

Special tool

(a):
09924–84510 (bearing installer set)

(b):
09941–34513 (bearing installer)

Caution

the sealed cover of the bearing must face outside.

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Spacer
  2. Clearance
  1. Install the dust seals with the special tool.

Special tool

(c):
09913–70210 (bearing installing set (10 – 75 Ô))

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Apply grease to the lip of dust seals.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Install the front wheel assembly. Refer to“front wheel assembly removal and installation” .
Front wheel related parts inspection
Refer to “front wheel assembly removal and installation” . Tire Refer to “tire inspection” in section 0b . Front brake disc Refer to “front brake disc inspection” in section 4b . Dust seal ...

Rear wheel components
Rear axel nut Collar Dust seal Bearing Retainer Rear sprocket Sprocket mounting drum Wheel damper Bearing Spacer Air valve Rear wheel ...

Other materials:

License plate light bulb replacement
Caution when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure. Remove the license plate light mounting nuts. Remove the lens cover (1) by removing the screws. Re ...

Battery charging
Initial charging filling electrolyte Note when filling electrolyte, the battery must be removed from the vehicle and must be put on the level ground. Remove the aluminum tape (1) which seals the battery filler holes “a”. Remove the caps (2) from the electrolyte ...

Cylinder head disassembly and assembly
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Caution identify the position of each removed part. Organize the parts in their respective groups (i.E., Intake, exhaust, no. 1 Or no. 2) So that they can be installed in their original locations ...

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