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Suzuki GSX-R 1000 Service Manual: Front wheel dust seal / bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Wheels and tires / Repair instructions / Front wheel dust seal / bearing removal and installation

Removal

  1. Remove the front wheel assembly. Refer to front wheel assembly removal and installation .
  2.  Remove the dust seals using the special tool.

    Special tool

(a): 0991350121 (oil
seal remover)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Remove the wheel bearings using the special tool.

Special tool (b): 0992120240 (bearing remover
set)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Remove the spacer (1).

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


Installation

Caution

the removed dust seals and bearings must be replaced with new ones.

  1. Apply grease to the wheel bearings.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. First install the right wheel bearing, then install the spacer (1) and left wheel bearing with the special tool.

Special tool

(a):
0992484510 (bearing installer set)

(b):
0994134513 (bearing installer)

Caution

the sealed cover of the bearing must face outside.

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Spacer
  2. Clearance
  1. Install the dust seals with the special tool.

Special tool

(c):
0991370210 (bearing installing set (10 75 ))

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Apply grease to the lip of dust seals.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Install the front wheel assembly. Refer tofront wheel assembly removal and installation .
Front wheel related parts inspection
Refer to front wheel assembly removal and installation . Tire Refer to tire inspection in section 0b . Front brake disc Refer to front brake disc inspection in section 4b . Dust seal ...

Rear wheel components
Rear axel nut Collar Dust seal Bearing Retainer Rear sprocket Sprocket mounting drum Wheel damper Bearing Spacer Air valve Rear wheel ...

Other materials:

Crankcase breather (pcv) cover inspection
Inspect the crankcase breather (pcv) cover in the following procedures:  remove the crankcase breather (pcv) cover. Refer to crankcase breather (pcv) hose / reed valve / cover removal and installation .  Inspect the crankcase breather (pcv) cover for carbon deposit. If carbon ...

Air cleaner element removal and installation
Removal Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).  Remove the air cleaner box cover (1). Remove the air cleaner element (2). Installation Installation is in the reverse order of removal. ...

DTC c23 (p1651-h/l): to sensor circuit malfunction
Detected condition and possible cause Detected condition Possible cause C23 The sensor voltage should be the following for 2 sec. And more, after ignition switch is turned on. 0.2 V ≤ Sensor voltage < 4.8 V To sensor circuit open or shor ...

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