Suzuki GSX-R 1000 Service Manual: Front wheel dust seal / bearing removal and installation
Removal
- Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” .
- Remove the dust seals using the special tool.
Special tool
(a): 09913–50121 (oil
seal remover)
- Remove the wheel bearings using the special tool.
Special tool
(b): 09921–20240 (bearing remover
set)
- Remove the spacer (1).
Installation
| Caution the removed dust seals and bearings must be replaced with new ones. |
- Apply grease to the wheel bearings.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- First install the right wheel bearing, then install the spacer (1) and left wheel bearing with the special tool.
Special tool
(a):
09924–84510 (bearing installer set)
(b):
09941–34513 (bearing installer)
| Caution the sealed cover of the bearing must face outside. |
|
- Install the dust seals with the special tool.
Special tool
(c):
09913–70210 (bearing installing set (10
– 75 Ô))
- Apply grease to the lip of dust seals.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the front wheel assembly. Refer to“front wheel assembly removal and installation” .
Front wheel related parts inspection
Refer to “front wheel assembly removal and installation” .
Tire
Refer to “tire inspection” in section 0b .
Front brake disc
Refer to “front brake disc inspection” in section 4b .
Dust seal
...
Rear wheel components
Rear axel nut
Collar
Dust seal
Bearing
Retainer
Rear sprocket
Sprocket mounting drum
Wheel damper
Bearing
Spacer
Air valve
Rear wheel
...
Other materials:
Oil pressure regulator / oil strainer
inspection
Refer to “oil pan / oil pressure regulator / oil strainer removal and
installation” .
Oil pressure regulator
Inspect the operation of the oil pressure regulator by
pushing the piston with a proper bar.
If the piston does not operate smoothly, replace the oil
pressure regulator with a new on ...
Evaporative emission control system
inspection (only for e-33)
Refer to “evaporative emission control system removal and installation (only
for e-33)” .
Hose
Inspect the hoses for wear or damage. If it is worn or
damage, replace the hose with a new one.
Note
make sure that the hoses are securely
connected.
Evap canister
Inspect the eva ...
Fuel injection system description
Gsx-r1000 motorcycles are equipped with a fuel injection system for emission
level control. This fuel injection system
is precision designed, manufactured and adjusted to comply with the applicable
emission limits. With varying engine
conditions, all of the fuel injection volumes are precisely ...