It is unnecessary to remove the engine assembly from the frame when servicing the cylinder head cover and camshafts.
Note before servicing the engine top side components (until camshafts removal) with the engine in place, remove the following parts:
Other parts except for these “engine top side components” can not be serviced with the engine installed in the frame. Refer to “engine assembly removal” and “engine assembly installation” . |
Caution identify the position of each removed part. Organize the parts in their respective groups (e.G., Intake, exhaust) so that they can be reinstalled in their original positions. |
Cylinder head cover
Camshafts
Caution be sure to loosen the camshaft journal holder bolts evenly by shifting the wrench in the descending order of numbers. |
Cylinder head
Note the cylinder head can not be serviced with the engine installed in the frame. |
Note when loosening the cylinder head bolts, loosen each bolt little by little diagonally. |
Rear brake master cylinder components
Reservoir cap
Plate
Diaphragm
Reservoir tank
Reservoir hose
Brake hose
Brake hose union bolt
Brake hose connector
Master cylinder
Spring
Piston/cup set
Push rod
Dust boot
23 N·m (2.3 Kgf-m,
16.5 Lbf-ft)
10 N·m
...
Pair system hose routing diagram
Pair control solenoid valve
Pair reed valve
White marking (hidden side)
Yellow marking
Blue marking
Red marking
Face the
clamp end to the top.
Make sure
the clamp is not contacted to the frame or air cleaner box.
90°
45°
15°
...
Rear brake light switch inspection
Inspect the rear brake light switch in the following
procedures:
lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Disconnect the rear brake light switch lead wire
coupler (1).
Inspect the rear brake light swi ...