This manual contains an introductory description on the suzuki gsx-r1000 and procedures for its inspection/ service and overhaul of its main components.
Other information considered as generally known is not included.
Read the general information section to familiarize yourself with the motorcycle and its maintenance. Use this section as well as other sections to use as a guide for proper inspection and service.
This manual will help you know the motorcycle better so that you can assure your customers of fast and reliable service.
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Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to properly perform the services described in this manual. Improper repair may result in injury to the mechanic and may render the motorcycle unsafe for the rider and passenger. |
PrecautionsRear suspension assembly construction
Rear shock absorber mounting bolt (upper)
Rear shock absorber mounting nut (lower)
Cushion rod mounting nut (front)
Cushion rod mounting nut (rear)
Cushion lever mounting nut
Swingarm pivot nut
Swingarm pivot boss nut
Swingarm pivot shaft
Swingarm ...
Starter relay inspection
Inspect the starter relay in the following procedures:
remove the starter relay. Refer to “starter relay removal and
installation” .
Apply 12 v to “a” and “b” terminals and check for
continuity between the positive and negative
terminals using the multi-circuit tester. If th ...
Swingarm pivot boss removal and installation
Removal
Remove the swingarm. Refer to “swingarm removal and installation” .
Remove the swingarm pivot boss nut (1).
Note
remove the swingarm pivot boss only when
replacing it.
Remove the swingarm pivot boss (2) by removing its
set screws.
Installatio ...