Suzuki GSX-R 1000 Service Manual: Foreword

Suzuki GSX-R 1000 Service Manual / Foreword

This manual contains an introductory description on the suzuki gsx-r1000 and procedures for its inspection/ service and overhaul of its main components.

Other information considered as generally known is not included.

Read the general information section to familiarize yourself with the motorcycle and its maintenance. Use this section as well as other sections to use as a guide for proper inspection and service.

This manual will help you know the motorcycle better so that you can assure your customers of fast and reliable service.

This manual has been prepared on the basis of the latest specifications at the time of publication. If modifications have been made since then, differences may exist between the content of this manual and the actual motorcycle.
Illustrations in this manual are used to show the basic principles of operation and work procedures. They may not represent the actual motorcycle exactly in detail.
This manual is written for persons who have enough knowledge, skills and tools, including special tools, for servicing suzuki motorcycles. If you do not have the proper knowledge and tools, ask your authorized suzuki motorcycle dealer to help you.

Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to properly perform the services described in this manual.

Improper repair may result in injury to the mechanic and may render the motorcycle unsafe for the rider and passenger.

Suzuki GSX-R 1000 Service Manual

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Precautions

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Other materials:

Charging system symptom diagnosis
Condition Possible cause Correction / reference item Generator does not charge Open- or short-circuited lead wires, or loose lead connections. Repair, replace or connect properly. Short-circuited, grounded or open generator coil. Replace ...

Hazard switch inspection
Inspect the hazard switch in the following procedures: remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d . Disconnect the left handlebar switch coupler (1). (Yellow) Inspect the hazard switch for continuity with the tes ...

Clutch installation
Install the primary driven gear assembly (1). Caution if it is difficult to install the primary driven gear, rotate the crankshaft. Be sure to engage the oil pump drive sprocket with the primary driven gear. Install the spacer (2) and bea ...