Suzuki GSX-R 1000 Service Manual: Foreword

Suzuki GSX-R 1000 Service Manual / Foreword

This manual contains an introductory description on the suzuki gsx-r1000 and procedures for its inspection/ service and overhaul of its main components.

Other information considered as generally known is not included.

Read the general information section to familiarize yourself with the motorcycle and its maintenance. Use this section as well as other sections to use as a guide for proper inspection and service.

This manual will help you know the motorcycle better so that you can assure your customers of fast and reliable service.

This manual has been prepared on the basis of the latest specifications at the time of publication. If modifications have been made since then, differences may exist between the content of this manual and the actual motorcycle.
Illustrations in this manual are used to show the basic principles of operation and work procedures. They may not represent the actual motorcycle exactly in detail.
This manual is written for persons who have enough knowledge, skills and tools, including special tools, for servicing suzuki motorcycles. If you do not have the proper knowledge and tools, ask your authorized suzuki motorcycle dealer to help you.

Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to properly perform the services described in this manual.

Improper repair may result in injury to the mechanic and may render the motorcycle unsafe for the rider and passenger.

Suzuki GSX-R 1000 Service Manual

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Precautions

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Other materials:

Evaporative emission control system inspection (only for e-33)
Refer to “evaporative emission control system removal and installation (only for e-33)” . Hose Inspect the hoses for wear or damage. If it is worn or damage, replace the hose with a new one. Note make sure that the hoses are securely connected. Evap canister Inspect the eva ...

Exterior parts construction
Upper cowling bracket : set the punch mark to the front and upper side. Rear view mirror cushion : set the dent side to inside. To frame To headlight assembly To sprocket cove To side-stand bracket ...

Gearshift shaft oil seal / bearing removal and installation
Removal Remove the gearshift shaft. Refer to “gearshift shaft / gearshift cam plate removal and installation” . Remove the gearshift shaft oil seal (1). Remove the bearings (2) and (3) with the special tools. Special tool (a): 09921–20210 (bearing remover (12 mm)) ...