Suzuki GSX-R 1000 Service Manual: Precautions

Suzuki GSX-R 1000 Service Manual / Brake / Precautions

Precautions for brake system

Refer to “general precautions” in section 00 (page 00-1).

Brake fluid information

This brake system is filled with an ethylene glycol-based dot 4 brake fluid. Do not use or mix different types of fluid, such as silicone-based or petroleum-based.
Do not use any brake fluid taken from old, used or unsealed containers. Never reuse brake fluid left over from the last servicing or which has been stored for a long period of time.
When storing brake fluid, seal the container completely and keep it away from children.
When replenishing brake fluid, take care not to get dust into the fluid.
When washing brake components, use new brake fluid. Never use cleaning solvent.
A contaminated brake disc or brake pad reduces braking performance. Discard contaminated pads and clean the disc with high quality brake cleaner or neutral detergent.

Caution

immediately and completely wipe off any brake fluid contacting any part of the motorcycle. The brake fluid reacts chemically with paint, plastics and rubber materials, etc., And will damage them severely.

Brake

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Brake control system and diagnosis

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Other materials:

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Exterior parts construction
Upper cowling bracket : set the punch mark to the front and upper side. Rear view mirror cushion : set the dent side to inside. To frame To headlight assembly To sprocket cove To side-stand bracket ...

Steering stem bearing removal and installation
Removal Remove the steering stem upper bearing and steering stem lower bracket. Refer to “steering / steering damper removal and installation” . Remove the steering stem lower bearing inner race using a chisel. Remove the steering stem upper and lower bearing races using ...