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Suzuki GSX-R 1000 Service Manual: Exhaust control system description

The exhaust control system (excs) consists of the exhaust control valve (excv), exhaust control valve actuator (excva) and exhaust control valve cables (excv cables).

Excv is installed in the exhaust pipe. Excva is mounted inside of the right frame. The excv is operated by the excva via the cables. This system is designed to improve the engine torque at low engine rpm.

Suzuki GSX-R. Exhaust control system description


  1. Exhaust control valve actuator (excva)
  2. Exhaust control valve (excv)
General description
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Exhaust control system operation
The excs is operated by the signal supplied from the ecm. The open/close operation of the excv is performed by the excva which is controlled by the ecm by changing the current direction of the ac ...

Other materials:

Tp sensor removal and installation
Refer to “throttle body disassembly and assembly” in section 1d . Removal Remove the throttle body. Refer to “throttle body removal and installation” in section 1d (page 1d- 10).  Remove the tp sensor (1) with the special tool. Special tool : 09930–11950 (torx wrench (5 mm)) ...

Rear brake components
Rear brake caliper Piston seal Dust seal Piston Rear caliper bracket Rear brake pad set Rear brake disc Brake pad spring 6 N·m (0.6 Kgf-m, 4.5 Lbf-ft) 27 N·m (2.7 Kgf-m, 19.5 Lbf-ft) 12 N·m (1.2 Kgf-m, 8.5 Lbf-ft) 17 N·m ...

Conrod and crankshaft inspection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Conrod small end I.D. Measure the conrod small end inside diameter using the small bore gauge. If the conrod small end inside diameter exceeds the service limit, replace the conrod. Special ...

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