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Suzuki GSX-R 1000 Service Manual: Exhaust control system description

The exhaust control system (excs) consists of the exhaust control valve (excv), exhaust control valve actuator (excva) and exhaust control valve cables (excv cables).

Excv is installed in the exhaust pipe. Excva is mounted inside of the right frame. The excv is operated by the excva via the cables. This system is designed to improve the engine torque at low engine rpm.

Suzuki GSX-R. Exhaust control system description


  1. Exhaust control valve actuator (excva)
  2. Exhaust control valve (excv)
General description
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Exhaust control system operation
The excs is operated by the signal supplied from the ecm. The open/close operation of the excv is performed by the excva which is controlled by the ecm by changing the current direction of the ac ...

Other materials:

Drive chain cleaning and lubricating
Clean and lubricate drive chain every 1 000 km (600 miles) Clean and lubricate the drive chain in the following procedures:  clean the drive chain with kerosine. If the drive chain tends to rust quickly, the intervals must be shortened. Caution do not use trichloroethyle ...

Clutch control system components
Push rod Clutch release camshaft Clutch release arm Clutch cable 1 N·m (0.1 Kgf-m, 0.7 Lbf-ft) 6 N·m (0.6 Kgf-m, 4.5 Lbf-ft) 10 N·m (1.0 Kgf-m, 0.7 Lbf-ft) Apply grease Do not reuse. ...

Rear brake master cylinder parts inspection
Refer to “rear brake master cylinder disassembly and assembly” . Master cylinder Inspect the master cylinder bore for any scratches or other damage. Piston / rubber parts Inspect the piston surface for any scratches or other damage. Inspect the primary cup, secondary cup and dust boot ...

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