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Suzuki GSX-R 1000 Service Manual: Brake fluid replacement

Caution

handle brake fluid with care: the fluid reacts chemically with paint, plastic, rubber materials, etc.

Front brake

  1. Place the motorcycle on a level surface and keep the handlebars straight.
  2.  Remove the brake fluid reservoir cap and diaphragm.
  3.  Suck up the old brake fluid as much as possible.

Suzuki GSX-R. Front brake


  1. Fill the reservoir with new brake fluid.

Bf: brake fluid (dot 4)

  1. Connect a clear hose to the air bleeder valve and insert the other end of the hose into a receptacle.
  2. Loosen the air bleeder valve and pump the brake lever until the old brake fluid flows out of the brake system.

Suzuki GSX-R. Front brake


Suzuki GSX-R. Front brake


  1. Close the air bleeder valve and disconnect the clear hose.

Tightening torque air bleeder valve (front caliper): 7.5 Nm (0.75 Kgf-m, 5.5 Lbf-ft)

  1. Fill the reservoir with brake fluid to the upper mark of the reservoir.

Suzuki GSX-R. Front brake


  1. Bleed air from the brake fluid circuit. Refer to air bleeding from brake fluid circuit .
  2.  Install the diaphragm and reservoir cap.

Rear brake

  1. Place the motorcycle on a level surface.
  2.  Remove the right side frame cover. Refer to exterior parts removal and installation in section 9d .
  3.  Remove the rear brake fluid reservoir mounting bolt (1).

Suzuki GSX-R. Rear brake


  1. Remove the brake fluid reservoir cap and diaphragm.
  2.  Suck up the old brake fluid as much as possible.

Suzuki GSX-R. Rear brake


  1. Fill the reservoir with new brake fluid.

Bf: brake fluid (dot 4)

  1. Connect a clear hose to the air bleeder valve and insert the other end of the hose into a receptacle.
  2. Loosen the air bleeder valve and pump the brake pedal until the old brake fluid flows out of the brake system.

Suzuki GSX-R. Rear brake


Suzuki GSX-R. Rear brake


  1. Close the air bleeder valve and disconnect the clear hose.

Tightening torque air bleeder valve (rear caliper): 6 nm (0.6 Kgfm, 4.5 Lbf-ft)

  1. Fill the reservoir with brake fluid to the upper line of the reservoir.

Suzuki GSX-R. Rear brake


  1. Bleed air from the brake fluid circuit. Refer to air bleeding from brake fluid circuit .
  2.  Install the diaphragm and reservoir cap.
  3.  Install the removed parts.
Air bleeding from brake fluid circuit
Air trapped in the brake fluid circuit acts like a cushion to absorb a large proportion of the pressure developed by the master cylinder and thus interferes with the full braking performance of the ...

Front brake hose removal and installation
Removal Drain brake fluid. Refer to brake fluid replacement . 2) Remove the front brake hoses as shown in the front brake hose routing diagram. Refer to front brake hose routing diagram ...

Other materials:

Rear brake pedal adjustment
The rear brake pedal position must be properly adjusted at all times or the disk brake pads will bear against the disk causing damage to the pads and to the disk surface. Adjust the brake pedal posit~ on in the following manner: Loosen lock nut 1, and turn the push rod 2 to locate t ...

Pair system inspection
Inspect pair system every 12 000 km (7 500 miles, 24 months) Inspect the pair (air supply) system periodically. Refer to pair system inspection in section 1b . Throttle valve synchronization Inspect throttle valve synchronization initially at 1 000 km (600 miles, 2 months) (e-33 only) and ...

Specifications
Tightening torque specifications Note the specified tightening torque is described in the following. Handlebar components  steering components  steering damper construction Reference: for the tightening torque of fastener not specified in this section ...

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