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Suzuki GSX-R 1000 Owners Manual

      L Foreword
      L The sport of motorcycling
           L Most accidents can be avoided
           L If you don't have a helmet, buy a helmet and wear it every time you ride
           L If a collision is imminent, do something
           L Special situations require special care
           L Know your limits
           L Be extra safety-conscious on bad weather days
           L Practice away from traffic
           L Inspection before riding
           L Accessories and loading
           L Carrying a passenger
           L Conclusion
      L Fuel, engine oil and coolant recommendation
           L Fuel
           L Engine oil
           L Engine coolant solution
      L Controls, equipment and adjustments
           L Location of parts
           L Key
           L Ignition switch
           L Instrument panel
           L Left handlebar
           L Right handlebar
           L Fuel tank cap
           L Gearshift lever
           L Rear brake pedal
           L Seat lock and helmet holders
                L Front seat
                L Rear seat
                L Helmet holders
           L Side stand
           L Suspension adjustment
                L Front suspension
                     L Spring pre-load adjustment
                     L Damping force adjustment
                L Rear suspension
                     L Spring pre-load adjustment
                     L Damping force adjustment
      L Break-in and inspection before riding
           L Break-in
           L Inspection before riding
      L Riding tips
           L Starting the engine
           L Starting off
           L Using the transmission
           L Riding on hills
           L Stopping and parking
           L Carrying a passenger
      L Accessory use and motorcycle loading
           L Accessory use
                L Accessory installation guideline
                L Loading limit
                L Loading guidelines
           L Modification
      L Inspection and maintenance
           L Maintenance schedule
           L Tools
           L Steering damper maintenance
           L Lubrication points
           L Batiery
           L Air cleaner
           L Spark plugs
           L Engine oil
                L Engine oil level check
                L Engine oil and filter change
           L Idle speed
           L Throtile cable play
           L Fuel hoses
           L Clutch adjustment
           L Engine coolant
           L Drive chain
                L Inspecting the drive chain
                L Drive chain cleaning and oiling
                L Drive chain adjustment
           L Brakes
                L Brake fluid
                L Brake pad
                L Rear brake pedal adjustment
                L Rear brake light switch
           L Tires
                L Tire pressure and loading
                L Tire condition and type
           L Side standngnition interlock switch
           L Front wheel removal
           L Rear wheel removal
           L Light bulb replacement
                L Headlight
                L Lower light bulb
                L Turn signal light
           L Fuses
      L Troubleshooting
           L Fuel supply check
           L Ignition system check
      L Storage procedure and motorcycle cleaning
           L Storage procedure
           L Procedure for returning to service
           L Corrosion prevention
           L Motorcycle cleaning
                L Washing the motorcycle
                L Windshield cleaning
           L Inspection after cleaning
      L Consumer information
           L Emission control warranty
           L Reporting safety defects
           L Tampering with noise control system prohibited
           L Serial number location
           L Location of labels
      L Specifications

Suzuki GSX-R 1000 Service Manual

      L Foreword
      L Precautions
           L Warning / caution / note
           L General precautions
           L Precautions for electrical circuit service
                L Electrical parts connector / coupler
                L Clamp
                L Fuse
                L Ecm / various sensors
                L Battery
                L Open circuit check
                L Continuity check
                L Voltage check
                L Short circuit check (wire harness to ground)
                L Using the multi-circuit testers
                L Using the testers
      L General information
           L General information
                L General description
                     L Symbols
                     L Vehicle side view
                     L Vehicle identification number
                     L Fuel and oil recommendation
                     L Engine coolant recommendation
                     L Break-in procedures
                     L Cylinder identification
                     L Country and area codes
                L Component location
                L Specifications
                L Special tools and equipment
           L Maintenance and lubrication
                L Precautions
                L Scheduled maintenance
                     L Periodic maintenance schedule chart
                     L Lubrication points
                L Repair instructions
                     L Air cleaner element inspection
                     L Exhaust pipe bolt and muffler bolt inspection
                     L Exhaust control valve inspection
                     L Valve clearance inspection and adjustment
                     L Spark plug inspection and cleaning
                     L Fuel line inspection
                     L Engine oil and filter replacement
                     L Throttle cable play inspection and adjustment
                     L Pair system inspection
                     L Cooling system inspection
                     L Clutch cable play inspection and adjustment
                     L Drive chain inspection and adjustment
                     L Drive chain cleaning and lubricating
                     L Brake system inspection
                     L Tire inspection
                     L Steering system inspection
                     L Front fork inspection
                     L Rear suspension inspection
                     L Chassis bolt and nut inspection
                L Specifications
                L Special tools and equipment
           L Service data
                L Specifications
                L Tightening torque list
      L Engine
           L Engine general information and diagnosis
                L General description
                     L Injection timing description
                     L Self-diagnosis function
                L Schematic and routing diagram
                L Component location
                L Diagnostic information and procedures
                     L Engine symptom diagnosis
                     L Self-diagnostic procedures
                     L Use of sds diagnosis reset procedures
                     L Show data when trouble (displaying data at the time of DTC)
                     L Sds check
                     L DTC table
                     L Fail-safe function table
                     L Fi system troubleshooting
                     L Malfunction code and defective condition table
                     L DTC c11 (p0340): cmp sensor circuit malfunction
                     L DTC c12 (p0335): ckp sensor circuit malfunction.
                     L DTC c13 (p0105-h/l): iap sensor circuit malfunction
                     L DTC c14 (p0120-h/l): tp sensor circuit malfunction
                     L DTC c15 (p0115-h/l): ect sensor circuit malfunction
                     L DTC c21 (p0110-h/l): iat sensor circuit malfunction
                     L DTC c22 (p1450-h/l): ap sensor circuit malfunction
                     L DTC c23 (p1651-h/l): to sensor circuit malfunction
                     L DTC c28 (p1655): secondary throttle valve actuator (stva) malfunction
                     L DTC c29 (p1654-h/l): secondary throttle position sensor (stps) circuit malfunction
                     L DTC c31 (p0705): gp switch circuit malfunction
                     L Dtc c32 (p0201), c33 (p0202), c34 (p0203) or c35 (p0204): primary fuel injector circuit malfunction
                     L Dtc c36 (p1764), c37 (p1765), c38 (p1766) or c39 (p1767): secondary fuel injector circuit malfunction
                     L DTC c40 (p0505 / p0506 / p0507): isc valve circuit malfunction
                     L DTC c41 (p0230-h/l): fp relay circuit malfunction
                     L DTC c41 (p2505): ecm power input signal malfunction
                     L DTC c42 (p1650): ig switch circuit malfunction
                     L DTC c44 (p0130/p0135): ho2 sensor (ho2s) circuit malfunction
                     L DTC c46 (p1657-h/l or p1658): excv actuator circuit malfunction
                     L DTC c49 (p1656): pair control solenoid valve circuit malfunction
                     L DTC c60 (p0480): cooling fan relay circuit malfunction
                     L DTC c62 (p0443): evap system purge control solenoid valve circuit malfunction (e-33 only)
                     L DTC c91 (p0500): vehicle speed sensor circuit malfunction
                     L DTC c93 (p1769): steering damper solenoid valve circuit malfunction
                L Specifications
                L Special tools and equipment
           L Emission control devices
                L General description
                     L Fuel injection system description
                     L Crankcase emission control system description
                     L Exhaust emission control system description
                     L Pair system diagram
                     L Noise emission control system description
                     L Evaporative emission control system diagram (only for e-33)
                L Schematic and routing diagram
                     L Pair system hose routing diagram
                     L Evap canister hose routing diagram (only for e-33)
                L Repair instructions
                     L Heated oxygen sensor (ho2s) removal and installation
                     L Pair reed valve removal and installation
                     L Pair control solenoid valve removal and installation
                     L Pair system inspection
                     L Crankcase breather (pcv) hose inspection
                     L Crankcase breather (pcv) hose / reed valve / cover removal and installation
                     L Crankcase breather (pcv) cover inspection
                     L Evaporative emission control system removal and installation (only for e-33)
                     L Evaporative emission control system inspection (only for e-33)
                L Specifications
                L Special tools and equip
           L Engine electrical devices
                L Precautions
                L Repair instructions
                     L Ecm removal and installation
                     L Cmp sensor removal and installation
                     L Ckp sensor removal and installation
                     L Iap sensor removal and installation
                     L Tp sensor removal and installation
                     L Tp sensor adjustment
                     L Ect sensor removal and installation
                     L Ect sensor inspection
                     L Iat sensor removal and installation
                     L Iat sensor inspection
                     L Ap sensor removal and installation
                     L To sensor removal and installation
                     L Stp sensor adjustment
                     L Stp sensor removal and installation
                     L Stv actuator removal and installation
                     L Isc valve preset and opening initialization
                L Specifications
                L Special tools and equipment
           L Engine mechanical
                L Schematic and routing diagram
                     L Camshaft and sprocket assembly diagram
                     L Throttle cable routing diagram
                L Diagnostic information and procedures
                L Repair instructions
                     L Engine components removable with the engine in place
                     L Air cleaner element removal and installation
                     L Air cleaner box removal and installation
                     L Throttle cable removal and installation
                     L Throttle body components
                     L Throttle body construction
                     L Throttle body removal and installation
                     L Throttle body disassembly and assembly
                     L Throttle body inspection and cleaning
                     L Isc valve visual inspection
                     L Throttle valve synchronization
                     L Isc valve reset
                     L Tp reset
                     L Engine assembly removal
                     L Engine assembly installation
                     L Engine top side disassembly
                     L Engine top side assembly
                     L Cylinder head cover disassembly and assembly
                     L Cylinder head cover related parts inspection
                     L Camshaft inspection
                     L Camshaft sprocket
                     L Cam chain tension adjuster inspection
                     L Cam chain guide / cam chain tensioner removal and installation
                     L Cam chain guide inspection
                     L Cam chain tensioner inspection
                     L Cylinder head disassembly and assembly
                     L Cylinder head related parts inspection
                     L Valve guide replacement
                     L Valve seat repair
                     L Engine bottom side disassembly
                     L Engine bottom side assembly
                     L Cylinder inspection
                     L Piston ring removal and installation
                     L Piston and piston ring inspection
                     L Balancer shaft disassembly and assembly
                     L Balancer shaft inspection
                     L Balancer shaft journal bearing removal and installation
                     L Balancer shaft journal bearing inspection and selection
                     L Conrod crank pin bearing removal and installation
                     L Conrod and crankshaft inspection
                     L Conrod crank pin bearing inspection and selection
                     L Crankshaft journal bearing inspection and selection
                     L Crankshaft thrust clearance inspection and selection
                L Specifications
                     L Service data
                     L Tightening torque specifications
                L Special tools and equipment
           L Engine lubrication system
                L Schematic and routing diagram
                L Diagnostic information and procedures
                L Repair instructions
                     L Oil pan / oil pressure regulator / oil strainer removal and installation
                     L Oil pressure regulator / oil strainer inspection
                     L Oil cooler / oil cooler hose inspection and cleaning
                     L Oil cooler / oil cooler hose removal and installation
                     L Oil jet removal and installation
                     L Oil jet inspection
                     L Oil pump removal and installation
                     L Oil pump inspection
                L Specifications
                L Special tools and equipment
           L Engine cooling system
                L Precautions
                L General description
                L Schematic and routing diagram
                L Diagnostic information and procedures
                L Repair instructions
                     L Cooling circuit inspection
                     L Radiator cap inspection
                     L Radiator inspection and cleaning
                     L Radiator / cooling fan motor removal and installation
                     L Water hose inspection
                     L Water hose removal and installation
                     L Radiator reservoir tank inspection
                     L Radiator reservoir tank removal and installation
                     L Cooling fan inspection
                     L Cooling fan relay inspection
                     L Thermostat removal and installation
                     L Thermostat inspection
                     L Water pump components
                     L Water pump construction
                     L Water pump removal and installation
                     L Water pump disassembly and assembly
                     L Water pump related parts inspection
                L Specifications
                L Special tools and equipment
           L Fuel system
                L Precautions
                L General description
                L Schematic and routing diagram
                L Diagnostic information and procedures
                L Repair instructions
                     L Fuel pressure inspection
                     L Fuel pump inspection
                     L Fuel discharge amount inspection
                     L Fuel pump relay inspection
                     L Fuel tank construction
                     L Fuel tank removal and installation
                     L Fuel pump components
                     L Fuel pump disassembly and assembly
                     L Fuel mesh filter inspection and cleaning
                     L Fuel injector inspection and cleaning
                L Specifications
                L Special tools and equipment
           L Ignition system
                L General description
                     L Immobilizer description (for e-02, 19, 24, 51)
                     L Drive mode selector description
                L Schematic and routing diagram
                L Diagnostic information and procedures
                     L Ignition system symptom diagnosis
                     L No spark or poor spark
                L Repair instructions
                     L Ignition coil and spark plug removal and installation
                     L Ignition coil inspection
                     L Ckp sensor inspection
                     L Engine stop switch inspection
                     L Ignition switch removal and installation
                     L Drive mode selector inspection
                L Specifications
                L Special tools and equipment
           L Starting system
                L Schematic and routing diagram
                L Diagnostic information and procedures
                     L Starter motor will not run
                     L Starter motor runs but does not crank the engine
                L Repair instructions
                     L Starter motor components
                     L Starter motor removal and installation
                     L Starter motor disassembly and assembly
                     L Starter motor inspection
                     L Starter relay removal and installation
                     L Starter relay inspection
                     L Turn signal / side-stand relay removal and installation
                     L Side-stand / ignition interlock system parts inspection
                     L Starter torque limiter removal and installation
                     L Starter torque limiter inspection
                     L Starter clutch inspection
                     L Starter button inspection
                L Specifications
                L Special tools and equipment
           L Charging system
                L Schematic and routing diagram
                L Diagnostic information and procedures
                     L Charging system symptom diagnosis
                     L Battery runs down quickly
                L Repair instructions
                     L Battery current leakage inspection
                     L Regulated voltage inspection
                     L Generator inspection
                     L Generator removal and installation
                     L Regulator / rectifier construction
                     L Regulator / rectifier removal and installation
                     L Regulator / rectifier inspection
                     L Battery components
                     L Battery charging
                     L Battery removal and installation
                     L Battery visual inspection
                L Specifications
                L Special tools and equipment
           L Exhaust system
                L Precautions
                L General description
                     L Exhaust control system description
                     L Exhaust control system operation
                L Repair instructions
                     L Exhaust control system construction
                     L Exhaust system components
                     L Excv cable removal and installation
                     L Excva removal and installation
                     L Excva pulley inspection
                     L Excva adjustment
                     L Muffler / muffler chamber / exhaust pipe removal and installation
                     L Exhaust system inspection
                L Specifications
                L Special tools and equipment
      L Suspension
           L Precautions
           L Suspension general diagnosis
           L Front suspension
                L Repair instructions
                     L Front fork components
                     L Front fork removal and installation
                     L Front suspension adjustment
                     L Front fork disassembly and assembly
                     L Front fork parts inspection
                     L Rod guide case tightening torque
                L Specifications
                L Special tools and equipment
           L Rear suspension
                L Repair instructions
                     L Rear suspension components
                     L Rear suspension assembly construction
                     L Rear shock absorber removal and installation
                     L Rear shock absorber inspection
                     L Rear shock absorber bearing removal and installation
                     L Rear shock absorber adjustment
                     L Rear shock absorber disposal
                     L Cushion lever removal and installation
                     L Cushion lever inspection
                     L Cushion rod removal and installation
                     L Cushion rod inspection
                     L Cushion rod bearing removal and installation
                     L Swingarm removal and installation
                     L Swingarm pivot boss removal and installation
                     L Swingarm related parts inspection
                     L Swingarm bearing removal and installation
                L Specifications
                L Special tools and equipment
           L Wheels and tires
                L Precautions
                L Repair instructions
                     L Front wheel components
                     L Front wheel assembly construction
                     L Front wheel assembly removal and installation
                     L Front wheel related parts inspection
                     L Front wheel dust seal / bearing removal and installation
                     L Rear wheel components
                     L Rear wheel assembly construction
                     L Rear wheel assembly removal and installation
                     L Rear wheel related parts inspection
                     L Rear wheel dust seal / bearing removal and installation
                     L Tire removal and installation
                     L Wheel / tire / air valve inspection and cleaning
                     L Air valve removal and installation
                     L Wheel balance check and adjustment
                L Specifications
                L Special tools and equipment
      L Driveline / axle
           L Precautions
           L Drive chain / drive train / drive shaft
                L Diagnostic information and procedures
                L Repair instructions
                     L Drive chain related components
                     L Engine sprocket removal and installation
                     L Rear sprocket / rear sprocket mounting drum removal and installation
                     L Drive chain related parts inspection
                     L Sprocket mounting drum dust seal / bearing removal and installation
                     L Drive chain replacement
                L Specifications
                L Special tools and equipment
      L Brake
           L Precautions
           L Brake control system and diagnosis
                L Schematic and routing diagram
                     L Front brake hose routing diagram
                     L Rear brake hose routing diagram
                L Diagnostic information and procedures
                L Repair instructions
                     L Front brake light switch inspection
                     L Rear brake light switch inspection
                     L Rear brake light switch inspection and adjustment
                     L Air bleeding from brake fluid circuit
                     L Brake fluid replacement
                     L Front brake hose removal and installation
                     L Rear brake hose removal and installation
                     L Front brake master cylinder components
                     L Front brake master cylinder assembly removal and installation
                     L Front brake master cylinder / brake lever disassembly and assembly
                     L Front brake master cylinder parts inspection
                     L Rear brake master cylinder components
                     L Rear brake master cylinder assembly removal and installation
                     L Rear brake master cylinder disassembly and assembly
                     L Rear brake master cylinder parts inspection
                     L Rear brake pedal construction
                     L Rear brake pedal removal and installation
                L Specifications
                L Special tools and equipment
           L Front brakes
                L Repair instructions
                     L Front brake components
                     L Front brake pad inspection
                     L Front brake pad replacement
                     L Front brake caliper removal and installation
                     L Front brake caliper disassembly and assembly
                     L Front brake caliper parts inspection
                     L Front brake disc removal and installation
                     L Front brake disc inspection
                L Specifications
                L Special tools and equipment
           L Rear brakes
                L Repair instructions
                     L Rear brake components
                     L Rear brake pad inspection
                     L Rear brake pad replacement
                     L Rear brake caliper removal and installation
                     L Rear brake caliper disassembly and assembly
                     L Rear brake caliper parts inspection
                     L Rear brake disc removal and installation
                     L Rear brake disc inspection
                L Specifications
                L Special tools and equipment
      L Transmission / transaxle
           L Precautions
           L Manual transmission
                L Diagnostic information and procedures
                L Repair instructions
                     L Transmission components
                     L Transmission removal
                     L Transmission installation
                     L Transmission construction
                     L Countershaft gear / driveshaft gear disassembly and assembly
                     L Transmission related parts inspection
                     L Gear position (gp) switch removal and installation
                     L Gearshift lever construction
                     L Gearshift lever height inspection and adjustment
                     L Gearshift shaft / gearshift cam plate components
                     L Gearshift shaft construction
                     L Gearshift shaft / gearshift cam plate removal and installation
                     L Gearshift linkage inspection
                     L Gearshift shaft oil seal / bearing removal and installation
                L Specifications
                L Special tools and equipment
           L Clutch
                L Precautions
                L Repair instructions
                     L Clutch lever position switch inspection
                     L Clutch cable removal and installation
                     L Clutch control system components
                     L Clutch components
                     L Clutch removal
                     L Clutch installation
                     L Clutch parts inspection
                     L Clutch lifter pin inspection and adjustment
                L Specifications
                L Special tools and equipment
      L Steering
           L Steering general diagnosis
           L Steering / handlebar
                L Repair instructions
                     L Handlebar components
                     L Handlebar removal and installation
                     L Handlebars inspection
                     L Steering components
                     L Steering damper construction
                     L Steering / steering damper removal and installation
                     L Steering / steering damper related parts inspection
                     L Steering stem bearing removal and installation
                     L Steering tension adjustment
                L Specifications
                L Special tools and equipment
      L Body and accessories
           L Precautions
           L Wiring systems
                L Schematic and routing diagram
                     L Wiring diagram
                     L Wiring harness routing diagram
                L Specifications
           L Lighting systems
                L Repair instructions
                     L Headlight components
                     L Headlight removal and installation
                     L Headlight bulb and position light bulb replacement
                     L Headlight beam adjustment
                     L Front turn signal light components
                     L Front turn signal light removal and installation
                     L Front turn signal light bulb replacement
                     L Rear lighting system construction
                     L Rear combination light removal and installation
                     L License plate light components
                     L License plate light removal and installation
                     L License plate light bulb replacement
                     L Rear turn signal light components
                     L Rear turn signal light removal and installation
                     L Rear turn signal light bulb replacement
                     L Reflex reflector construction
                     L Turn signal / side-stand relay inspection
                     L Turn signal / side-stand relay removal and installation
                     L Hazard switch inspection
                     L Turn signal switch inspection
                     L Dimmer / passing light switch inspection
                L Specifications
                L Special tools and equipment
           L Combination meter / fuel meter / horn
                L General description
                L Repair instructions
                     L Combination meter components
                     L Combination meter removal and installation
                     L Combination meter disassembly and assembly
                     L Combination meter inspection
                     L Engine coolant temperature indicator light inspection
                     L Fuel level indicator inspection
                     L Fuel level gauge inspection
                     L Speed sensor removal and installation
                     L Speed sensor inspection
                     L Oil pressure indicator inspection
                     L Oil pressure switch inspection
                     L Ignition switch inspection
                     L Horn inspection
                     L Horn removal and installation
                L Specifications
                L Special tools and equipment
           L Exterior parts
                L Repair instructions
                     L Exterior parts construction
                     L Rear fender construction
                     L Frame cover construction
                     L Rear view mirror construction
                     L Fastener removal and installation
                     L Exterior parts removal and installation
                L Specifications
           L Body structure
                L Repair instructions
                     L Body frame construction
                     L Front footrest bracket construction
                     L Side-stand construction
                     L Pillion footrest construction
                     L Side-stand removal and installation
                L Specifications

Total pages: 673

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