Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Dtc c32 (p0201), c33 (p0202), c34 (p0203) or c35 (p0204): primary fuel injector circuit malfunction

Suzuki GSX-R 1000 Service Manual / Engine / Engine general information and diagnosis / Diagnostic information and procedures / Dtc c32 (p0201), c33 (p0202), c34 (p0203) or c35 (p0204): primary fuel injector circuit malfunction

Detected condition and possible cause

Detected condition

Possible cause

Ckp signal is produced but fuel injector signal is interrupted by 4 times or more continuity
  • Injector circuit open or short.
  •  Injector malfunction.
  •  Ecm malfunction.

Wiring diagram

Suzuki GSX-R. Wiring diagram


Troubleshooting

Caution

when using the multi-circuit tester, do not strongly touch the terminal of the ecm coupler with a needle pointed tester probe to prevent terminal damage.

 

Note

after repairing the trouble, clear the dtc using sds tool. Refer to use of sds diagnosis reset procedures .

 

Step

Action

Yes

No

1

  1. Turn the ignition switch off.
  2.  Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g .
  3.  Check the primary fuel injector coupler (1) for loose or poor contacts.

    If ok, then measure the injector resistance.


  1. Disconnect the injector coupler and measure the resistance between terminals.

Special tool
(a): 0990025008 (multi
circuit tester set)

Tester knob indication resistance (Ω)

Injector resistance 11 13 Ω at 20 c (68 f) (terminal terminal)


  1. If ok, then check the continuity between each terminal and ground.

Special tool
(a): 0990025008 (multi
circuit tester set)

Injector continuity ∞Ω (infinity)


Are the resistance and continuity ok?

Go to step 2. Replace the injector with a new one. Refer to throttle body disassembly and assembly in section 1d .

2

  1. Turn the ignition switch on.
  2.  Measure the injector voltage between the y/r wire and ground.
Note

injector voltage can be detected only for 3 seconds after ignition switch is turned on.

Special tool
(a): 0990025008 (multi
circuit tester set)

Tester knob indication voltage ( )


Injector voltage battery voltage ((+) terminal: y/r () terminal: ground)


Is the voltage ok?

  • Gr/w wire open or shorted to ground, or poor 46 connection (#1 cylinder side).
  •  Gr/b wire open or shorted to ground, or poor 45 connection (#2 cylinder side).
  •  Gr/y wire open or shorted to ground, or poor 44 connection (#3 cylinder side).
  •  Gr/r wire open or shorted to ground, or poor 43 connection (#4 cylinder side).
  •  If wire and connection are ok, intermittent trouble or faulty ecm.
  •  Recheck each terminal and wire harness for open circuit and poor connection.
  •  Replace the ecm with a known good one, and inspect it again. Refer to ecm removal and installation in section 1c .
Open circuit in the y/r wire.
DTC c31 (p0705): gp switch circuit malfunction
Detected condition and possible cause Detected condition Possible cause No gear position switch voltage Gp switch voltage is not within the following range. Gp switch ...

Dtc c36 (p1764), c37 (p1765), c38 (p1766) or c39 (p1767): secondary fuel injector circuit malfunction
Detected condition and possible cause Detected condition Possible cause Some failure exists in the fuel injector signal in a high load, high revolution condition. ...

Other materials:

Exhaust control valve inspection
Inspect exhaust control valve initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Inspect exhaust control valve as follows:  remove the left side cowling. Refer to exterior parts removal and installation in section 9d .  Check t ...

General description
Fuel injection system description Fuel system The fuel delivery system consists of the fuel tank (1), fuel pump (2), fuel filter (3), fuel feed hose (4), fuel delivery pipes (5) including fuel injectors (6) and (7), fuel pressure regulator (8). There is no fuel return hose. The fuel in the fu ...

Water pump components
Impeller Mechanical seal Oil seal O-ring O-ring 8 Nm (0.8 Kgf-n, 6.0 Ib-ft) 10 Nm (1.0 Kgf-n, 7.0 Ib-ft) 6 Nm (0.6 Kgf-n, 4.5 Ib-ft) 13 Nm (1.3 Kgf-n, 9.5 Ib-ft) Apply grease. Apply engine coolant. Apply molyb ...

2011-2019 Copyright www.suzukigsxr.org