Suzuki GSX-R 1000 Service Manual: Clutch cable removal and installation
Removal
- Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Disconnect the clutch cable from the clutch lever.
Refer to “handlebar removal and installation” in section 6b .
- Remove the clutch cable as shown in the throttle cable routing diagram. Refer to “throttle cable routing diagram” in section 1d .
Installation
- Install the clutch cable as shown in the throttle cable routing diagram. Refer to “throttle cable routing diagram” in section 1d .
- Reinstall the removed parts.
Clutch lever position switch inspection
Inspect the clutch lever position switch in the following
procedures:
disconnect the clutch lever position switch lead
wires (1).
Inspect the clutch lever position switch for co ...
Clutch control system components
Push rod
Clutch release camshaft
Clutch release arm
Clutch cable
1 N·m (0.1 Kgf-m, 0.7
Lbf-ft)
6 N·m
(0.6 Kgf-m, 4.5 Lbf-ft)
10 N·m
(1.0 ...
Other materials:
Tp reset
When replacing the throttle body assembly or tp sensor
with a new one or reinstalling the tp sensor, reset the
tp learned value in the following procedures:
Note
keep the throttle valves fully closed while
resetting the tp learned value.
Turn the ignition switch on.
...
Gear position (gp) switch removal and installation
Removal
Turn the ignition switch off.
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Disconnect the gear position switch lead wire
coupler (1).
Remove the engine sprocket cover. Refer to “engine sprocket r ...
Crankshaft journal bearing inspection and
selection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Inspection
Inspect each upper and lower crankcase bearing for
any damage.
Set the crankshaft onto the upper crank case.
Install the plastigauge onto each crankshaft jour ...