Suzuki GSX-R 1000 Service Manual: Clutch cable removal and installation
Removal
- Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Disconnect the clutch cable from the clutch lever.
Refer to “handlebar removal and installation” in section 6b .
- Remove the clutch cable as shown in the throttle cable routing diagram. Refer to “throttle cable routing diagram” in section 1d .
Installation
- Install the clutch cable as shown in the throttle cable routing diagram. Refer to “throttle cable routing diagram” in section 1d .
- Reinstall the removed parts.
Clutch lever position switch inspection
Inspect the clutch lever position switch in the following
procedures:
disconnect the clutch lever position switch lead
wires (1).
Inspect the clutch lever position switch for co ...
Clutch control system components
Push rod
Clutch release camshaft
Clutch release arm
Clutch cable
1 N·m (0.1 Kgf-m, 0.7
Lbf-ft)
6 N·m
(0.6 Kgf-m, 4.5 Lbf-ft)
10 N·m
(1.0 ...
Other materials:
Front brake light switch inspection
Inspect the front brake light switch in the following
procedures:
disconnect the front brake light switch coupler (1).
Inspect the front brake light switch for continuity with
the tester.
If any abnormality is found, replace the front brake light switch with a new
one. Re ...
Spring pre-load adjustment
To change the spring pre-load,
turn the adjuster 1 clockwise or
counterclockwise. Turning the
adjuster clockwise will increase
the spring pre-load. Turning the
adjuster counterclockwise will
decrease the spring pre-load.
There are five grooved lines on
the side of the adjuster 1 for re ...
Throttle cable play inspection and adjustment
Inspect throttle cable play
initially at 1 000 km (600 miles, 2 months) and every
6 000 km (4 000 miles, 12 months) thereafter
Inspect and adjust the throttle cable play “a” as follows:
Throttle cable play “a”
2.0 – 4.0 Mm (0.08 – 0.16 In)
Remove the boot (1).
Loosen the lock-nu ...