Suzuki GSX-R 1000 Service Manual: Clutch cable removal and installation
Removal
- Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Disconnect the clutch cable from the clutch lever.
Refer to “handlebar removal and installation” in section 6b .
- Remove the clutch cable as shown in the throttle cable routing diagram. Refer to “throttle cable routing diagram” in section 1d .
Installation
- Install the clutch cable as shown in the throttle cable routing diagram. Refer to “throttle cable routing diagram” in section 1d .
- Reinstall the removed parts.
Clutch lever position switch inspection
Inspect the clutch lever position switch in the following
procedures:
disconnect the clutch lever position switch lead
wires (1).
Inspect the clutch lever position switch for co ...
Clutch control system components
Push rod
Clutch release camshaft
Clutch release arm
Clutch cable
1 N·m (0.1 Kgf-m, 0.7
Lbf-ft)
6 N·m
(0.6 Kgf-m, 4.5 Lbf-ft)
10 N·m
(1.0 ...
Other materials:
Oil pump inspection
Inspect the oil pump in the following procedures:
remove the oil pump. Refer to “oil pump removal and installation” .
Rotate the oil pump by hand and check that it moves
smoothly. If it does not move smoothly, replace the
oil pump assembly.
Caution
do not attempt t ...
Rear view mirror construction
Body cowling
Cowling brace
Cushion
Turn signal lead wire
Turn signal lead
wire coupler
: locate the turn signal lead wire coupler (5) between the
mirror cover (6) and mirror body (7).
Mirror cover
Mirror body
10 N·m (1.0 Kgf-m, 7.0 L ...
Fuel pump components
Fuel level gauge
Fuel pressure regulator assembly
O-ring
Joint
Fuel pump
Fuel pump case
Fuel mesh filter
10
N·m (1.0 Kgf-m, 7.0 Lbf-ft)
Apply engine oil.
Apply grease.
Do not reuse.
...