Suzuki GSX-R 1000 Service Manual: Repair instructions

Precautions

Precautions for clutch system Refer to “general precautions” in section 00 (page 00-1). Schematic and routing diagram Clutch cable routing diagram Refer to “throttle cable routing diagram” in sect ...

Clutch lever position switch inspection

Inspect the clutch lever position switch in the following procedures:  disconnect the clutch lever position switch lead wires (1). Inspect the clutch lever position switch for co ...

Other materials:

Drive chain replacement
Use the special tool in the following procedures, to cut and rejoin the drive chain. Note when using the special tool, apply a small quantity of grease to the threaded parts of the special tool. Special tool : 09922–22711 (drive chain cutting and joint tool set) Driv ...

Cam chain tension adjuster inspection
The cam chain tension adjuster is maintained to proper tension automatically.  Remove the cam chain tension adjuster. Refer to “engine top side disassembly” .  Holding the cam chain tension adjuster as shown in the figure, compress the plunger by turning the adjuster body unt ...

Engine top side assembly
Assemble the engine top side in the reverse order of disassembly. Pay attention to the following points: Cylinder head Install the dowel pins and a new cylinder head gasket (1) to the cylinder. Caution use a new gasket to prevent gas leakage. Place the cylinder head ...