Suzuki GSX-R 1000 Service Manual: Repair instructions

Precautions

Precautions for clutch system Refer to “general precautions” in section 00 (page 00-1). Schematic and routing diagram Clutch cable routing diagram Refer to “throttle cable routing diagram” in sect ...

Clutch lever position switch inspection

Inspect the clutch lever position switch in the following procedures:  disconnect the clutch lever position switch lead wires (1). Inspect the clutch lever position switch for co ...

Other materials:

Front brake caliper parts inspection
Refer to “front brake caliper disassembly and assembly” . Brake caliper cylinder Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the caliper with a new one. Brake caliper piston Inspect the surface of brake caliper pistons for a ...

Engine assembly removal
Before taking the engine out of the frame, wash the engine using a steam cleaner. Engine removal is sequentially explained in the following steps:  remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the front seat. R ...

Front brake caliper removal and installation
Note the right and left calipers are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal Drain brake fluid. Refer to “brake fluid replacement” in section 4a .  Remove the brake hose from the cali ...