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Suzuki GSX-R 1000 Service Manual: Precautions

Precautions for clutch system

Refer to “general precautions” in section 00 (page 00-1).

Schematic and routing diagram

Clutch cable routing diagram

Refer to “throttle cable routing diagram” in section 1d .

Diagnostic information and procedures

Clutch system symptom diagnosis

Suzuki GSX-R. Diagnostic information and procedures


Clutch
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Repair instructions
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Other materials:

Short circuit check (wire harness to ground)
Disconnect the negative (–) cable from the battery.  Disconnect the connectors/couplers at both ends of the circuit to be checked. Note if the circuit to be checked branches to other parts as shown, disconnect all connectors/ couplers of those parts. Otherwise, diagnos ...

Engine top side assembly
Assemble the engine top side in the reverse order of disassembly. Pay attention to the following points: Cylinder head Install the dowel pins and a new cylinder head gasket (1) to the cylinder. Caution use a new gasket to prevent gas leakage. Place the cylinder head ...

Clutch components
Clutch pressure plate Clutch push piece No. 1 Drive plate (8 pcs.) No. 3 Driven plate (0 – 2 pcs.) No. 1 Driven plate (5 – 7 pcs.) No. 2 Driven plate (1 pc.) No. 2 Drive plate (1 pc.) Spring washer Spring washer seat Clutch sleeve hub Seat ...

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