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Suzuki GSX-R 1000 Service Manual: Precautions

Precautions for clutch system

Refer to “general precautions” in section 00 (page 00-1).

Schematic and routing diagram

Clutch cable routing diagram

Refer to “throttle cable routing diagram” in section 1d .

Diagnostic information and procedures

Clutch system symptom diagnosis

Suzuki GSX-R. Diagnostic information and procedures


Clutch
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Repair instructions
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Other materials:

Throttle valve synchronization
Check and adjust the throttle valve synchronization among four cylinders.  Start the engine and run it in idling condition for warming up.  Stop the warmed-up engine.  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page ...

Front brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line “a” on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to “front brake pad replacement” . Caution replace the brake pad as a set, otherwise braking perform ...

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 Bearing (4), shaft (5) and washer (6). Hold the starter clutch with the special tool an ...

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