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Suzuki GSX-R 1000 Service Manual: Precautions

Precautions for clutch system

Refer to “general precautions” in section 00 (page 00-1).

Schematic and routing diagram

Clutch cable routing diagram

Refer to “throttle cable routing diagram” in section 1d .

Diagnostic information and procedures

Clutch system symptom diagnosis

Suzuki GSX-R. Diagnostic information and procedures


Clutch
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Repair instructions
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Other materials:

DTC “c46” (p1657-h/l or p1658): excv actuator circuit malfunction
Detected condition Possible cause C46 The operation signal does not reach the excv actuator. Excva position sensor voltage low or high 0.14 V ≤ Sensor voltage < 4.9 V (without the above range) excva can not operate properly. Excva ...

Clamp
Clamp the wire harness at such positions as indicated in “wiring harness routing diagram” in section 9a .  Bend the clamp properly so that the wire harness is clamped securely.  In clamping the wire harness, use care not to allow it to hang down.  Do not use wire or an ...

Transmission related parts inspection
Refer to “transmission removal” , “transmission installation”  and “countershaft gear / driveshaft gear disassembly and assembly” . Gearshift fork to groove clearance Note the clearance for each gearshift fork plays an important role in the smoothness and positiveness of the ...

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