Suzuki GSX-R 1000 Service Manual
- Foreword
- Precautions
- General information
- Engine
- Engine general information and diagnosis
- Emission control devices
- Engine electrical devices
- Engine mechanical
- Engine lubrication system
- Engine cooling system
- Fuel system
- Ignition system
- Starting system
- Charging system
- Exhaust system
- Suspension
- Driveline / axle
- Brake
- Transmission / transaxle
- Steering
- Body and accessories
Specifications
...
Foreword
This manual contains an introductory description on the suzuki gsx-r1000 and
procedures for its inspection/
service and overhaul of its main components.
Other information considered as generally ...
Other materials:
Break-in procedures
During manufacture only the best possible materials are
used and all machined parts are finished to a very high
standard but it is still necessary to allow the moving parts
to “break-in” before subjecting the engine to maximum
stresses. The future performance and reliability of the
engine depen ...
Piston ring removal and installation
Removal
Remove the piston. Refer to “engine bottom side disassembly” .
Carefully spread the ring opening with your thumbs
and then push up the opposite side of the 1st ring to
remove it.
Note
do not expand the piston ring excessively
since it is apt to be broken down. ...
Gearshift shaft / gearshift cam plate removal
and installation
Removal
Remove the engine sprocket cover. Refer to “engine sprocket removal and
installation” in section 3a .
Remove the clutch components. Refer to “clutch removal” in section 5c .
Remove the snap ring (1) and washer (2) from the
gearshift shaft.
Special tool
: 09900–06 ...