Suzuki GSX-R 1000 Service Manual: Engine mechanical

Special tools and equipment

Schematic and routing diagram

Other materials:

Rear brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect is found. Special tool (a): 09900–20205 (micrometer (0 – 25 mm)) Brake disc thickness service ...

Clutch installation
Install the primary driven gear assembly (1). Caution  if it is difficult to install the primary driven gear, rotate the crankshaft.  Be sure to engage the oil pump drive sprocket with the primary driven gear. Install the spacer (2) and bea ...

Throttle valve synchronization
Check and adjust the throttle valve synchronization among four cylinders.  Start the engine and run it in idling condition for warming up.  Stop the warmed-up engine.  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page ...