Suzuki GSX-R 1000 Service Manual: Engine mechanical

Special tools and equipment

Schematic and routing diagram

Other materials:

Engine bottom side disassembly
Note the crankcase must be separated to service the crankshaft and conrod. Remove the engine assembly from the frame. Refer to “engine assembly removal” .  Remove the engine top side (1). Refer to “engine top side disassembly” . Crankcase breather (pcv) cover R ...

Water pump related parts inspection
Refer to “water pump disassembly and assembly” . Mechanical seal Visually inspect the mechanical seal for damage, with particular attention given to the sealing face. Replace the mechanical seal that shows indications of leakage. Oil seal Visually inspect the oil seal for damage, with p ...

Fuel pump disassembly and assembly
Disassembly Remove the fuel tank. Refer to “fuel tank removal and installation” .  Remove the fuel pump assembly (1) by removing its mounting bolts diagonally. Spilled gasoline should be wipe off immediately. Keep away from fire or spark. Work in a wel ...