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Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Special tools and equipment

Recommended service material

Suzuki GSX-R. Tightening torque specifications


Note

required service material is also described in the following.

“Throttle body components”  “engine bottom side assembly”

Special tool

Suzuki GSX-R. Special tool


Suzuki GSX-R. Special tool


Suzuki GSX-R. Special tool


Tightening torque specifications
Note the specified tightening torque is described in the following. “Throttle cable routing diagram”  “throttle body components”  “throttle body construction”  “e ...

Engine lubrication system
Precautions Precautions for engine oil Refer to “fuel and oil recommendation” in section 0a . ...

Other materials:

Crankshaft thrust clearance inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection With the crankshaft’s right-side and left-side thrust bearings inserted into the upper crankcase.  Measure the thrust clearance “a” between the leftside thrust bearing and ...

Cushion rod bearing removal and installation
Removal Remove the cushion rod. Refer to “cushion rod removal and installation” .  Remove the cushion rod bearing with the special tool. Special tool (a): 09921–20240 (bearing remover set) Installation Caution the removed bearings must be replaced with new on ...

Conrod crank pin bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any, replace them with a specified set of bearings. Place the plastigauge axially along ...

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