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Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Special tools and equipment

Recommended service material

Suzuki GSX-R. Tightening torque specifications


Note

required service material is also described in the following.

“Throttle body components”  “engine bottom side assembly”

Special tool

Suzuki GSX-R. Special tool


Suzuki GSX-R. Special tool


Suzuki GSX-R. Special tool


Tightening torque specifications
Note the specified tightening torque is described in the following. “Throttle cable routing diagram”  “throttle body components”  “throttle body construction”  “e ...

Engine lubrication system
Precautions Precautions for engine oil Refer to “fuel and oil recommendation” in section 0a . ...

Other materials:

Throttle cable removal and installation
Removal Remove the air cleaner box. Refer to “air cleaner box removal and installation” .  Remove the right handlebar switch box. Refer to “handlebar removal and installation” in section 6b .  Remove the throttle cables as shown in the cable routing diagram. Refer to “thro ...

Steering / steering damper related parts inspection
Refer to “steering / steering damper removal and installation” . Inspect the removed parts for the following abnormalities: Steering stem Distortion of the steering stem and brackets. Bearing Bearing wear or damage  abnormal bearing noise  race wear or damage &nbs ...

Front brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect is found. Special tool (a): 09900–20205 (micrometer (0 – 25 mm)) Brake disc thickness service ...

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