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Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Special tools and equipment

Recommended service material

Suzuki GSX-R. Tightening torque specifications


Note

required service material is also described in the following.

“Throttle body components”  “engine bottom side assembly”

Special tool

Suzuki GSX-R. Special tool


Suzuki GSX-R. Special tool


Suzuki GSX-R. Special tool


Tightening torque specifications
Note the specified tightening torque is described in the following. “Throttle cable routing diagram”  “throttle body components”  “throttle body construction”  “e ...

Engine lubrication system
Precautions Precautions for engine oil Refer to “fuel and oil recommendation” in section 0a . ...

Other materials:

Steering / steering damper removal and installation
Removal steering damper Turn the ignition switch off.  Disconnect the steering damper solenoid coupler (1). Remove the lower bracket cover (2). Remove the steering damper mounting nut (3) while holding the lock-nut (4). Remove the steering damper mounting bolt ( ...

Rear brake hose removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Remove the rear brake hoses as shown in the rear brake hose routing diagram. Refer to “rear brake hose routing diagram” . Installation Caution the seal washers should be replaced with new ones to prevent ...

Conrod and crankshaft inspection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Conrod small end I.D. Measure the conrod small end inside diameter using the small bore gauge. If the conrod small end inside diameter exceeds the service limit, replace the conrod. Special ...

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