Suzuki GSX-R 1000 Service Manual: Repair instructions

Diagnostic information and procedures

Engine mechanical symptom diagnosis Refer to “engine symptom diagnosis” in section 1a . Compression pressure check The compression pressure reading of a cylinder is a good indicator of its interna ...

Engine components removable with the engine in place

Engine components which can be removed while the engine is installed on the frame are as follows. For the installing and removing procedures, refer to respective paragraphs describing each compon ...

Other materials:

Water pump disassembly and assembly
Refer to “water pump removal and installation” . Disassembly Remove the air bleeder bolt (1) if necessary. Remove the water pump case screws. Remove the o-ring (2). Hold the impeller (3) with water pump pliers and remove the impeller securing bolt (4). Remove t ...

To sensor removal and installation
Removal Remove the ap sensor. Refer to “ap sensor removal and installation” .  Disconnect the coupler (1) and remove the to sensor (2). Installation Install the to sensor in the reverse order of removal. Pay attention to the following point:  when installing the to s ...

Crankshaft journal bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect each upper and lower crankcase bearing for any damage. Set the crankshaft onto the upper crank case.  Install the plastigauge onto each crankshaft jour ...