Suzuki GSX-R 1000 Service Manual: Cam chain guide / cam chain tensioner removal and installation
Removal
- Remove the cylinder head cover. Refer to “engine top side disassembly” .
- Remove the cam chain guide no. 2 (1).
- Remove the cylinder head. Refer to “engine top side disassembly” and “engine bottom side disassembly” .
- Remove the starter clutch. Refer to “starter clutch removal and installation” in section 1i .
- Remove the cam chain guide no. 1 (2) And cam chain tensioner (3).
Installation
Install the cam chain guides/cam chain tensioner in the reverse order of removal.
Cam chain tension adjuster inspection
The cam chain tension adjuster is maintained to proper
tension automatically.
Remove the cam chain tension adjuster. Refer to “engine top side
disassembly” .
Holding the cam chai ...
Cam chain guide inspection
Inspect the cam chain guide in the following procedures:
remove the cam chain guides. Refer to “cam chain guide / cam chain
tensioner removal and installation” .
Check the contact ...
Other materials:
Throttle body components
Fuel delivery pipe
Fuel delivery pipe t-joint
O-ring
Tp sensor
Stp sensor
Secondary fuel injector
Primary fuel injector
Cushion seal
Isc valve
Air screw
Vacuum hose
Evap system purge control solenoid valve
For e-33 only
3.5
...
Oil jet removal and installation
Piston cooling oil jet
Removal
Remove the engine assembly. Refer to “engine assembly removal” in
section 1d .
Remove the crankshaft assembly. Refer to “engine
bottom side disassembly” in section 1d (page 1d-
49).
Remove the piston cooling oil jets (1) from the upper
cra ...
Gearshift shaft oil seal / bearing removal and installation
Removal
Remove the gearshift shaft. Refer to “gearshift shaft / gearshift cam
plate removal and installation” .
Remove the gearshift shaft oil seal (1).
Remove the bearings (2) and (3) with the special
tools.
Special tool
(a): 09921–20210 (bearing remover
(12
mm))
...