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Suzuki GSX-R 1000 Service Manual: Exhaust pipe bolt and muffler bolt inspection

Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter

Check the exhaust pipe bolts and muffler bolts to the specified torque.

Tightening torque
exhaust pipe bolt (a): 23 nm (2.3 Kgf-m, 16.5 Lbf-ft) muffler chamber connecting bolt (b): 30 nm (3.0 Kgf-m, 21.5 Lbf-ft)
muffler chamber bracket bolt (c): 25 nm (2.5 Kgf-m, 18.0 Lbf-ft)
muffler chamber mounting bolt (d): 23 nm (2.3 Kgfm, 16.5 Lbf-ft)
muffler connecting bolt (e): 23 nm (2.3 Kgf-m, 16.5 Lbf-ft)
muffler mounting bolt (f): 25 nm (2.5 Kgf-m, 18.0 Lbf-ft)

Suzuki GSX-R. Exhaust pipe bolt and muffler bolt inspection


Air cleaner element inspection
Inspect air cleaner element every 6 000 km (4 000 miles, 12 months) Inspection Remove the air cleaner element. Refer to air cleaner element removal and installation in section 1d .   ...

Exhaust control valve inspection
Inspect exhaust control valve initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Inspect exhaust control valve as follows:  remove the left ...

Other materials:

Rear brake master cylinder components
Reservoir cap Plate Diaphragm Reservoir tank Reservoir hose Brake hose Brake hose union bolt Brake hose connector Master cylinder Spring Piston/cup set Push rod Dust boot 23 Nm (2.3 Kgf-m, 16.5 Lbf-ft) 10 Nm ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. Lubrication points Special tool ...

Front brake components
Seal set Piston and seal set Brake pad spring Brake pad set Front brake disc 7.5 Nm (0.75 Kgf-m, 5.5 Lbf-ft) 15 Nm (1.5 Kgf-m, 11.0 Lbf-ft) 39 Nm (3.9 Kgf-m, 28.0 Lbf-ft) 18 Nm (1.8 Kgf-m, 13.0 Lbf-ft) Apply thread lo ...

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