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Suzuki GSX-R 1000 Service Manual: Exhaust pipe bolt and muffler bolt inspection

Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter

Check the exhaust pipe bolts and muffler bolts to the specified torque.

Tightening torque
exhaust pipe bolt (a): 23 nm (2.3 Kgf-m, 16.5 Lbf-ft) muffler chamber connecting bolt (b): 30 nm (3.0 Kgf-m, 21.5 Lbf-ft)
muffler chamber bracket bolt (c): 25 nm (2.5 Kgf-m, 18.0 Lbf-ft)
muffler chamber mounting bolt (d): 23 nm (2.3 Kgfm, 16.5 Lbf-ft)
muffler connecting bolt (e): 23 nm (2.3 Kgf-m, 16.5 Lbf-ft)
muffler mounting bolt (f): 25 nm (2.5 Kgf-m, 18.0 Lbf-ft)

Suzuki GSX-R. Exhaust pipe bolt and muffler bolt inspection


Air cleaner element inspection
Inspect air cleaner element every 6 000 km (4 000 miles, 12 months) Inspection Remove the air cleaner element. Refer to air cleaner element removal and installation in section 1d .   ...

Exhaust control valve inspection
Inspect exhaust control valve initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Inspect exhaust control valve as follows:  remove the left ...

Other materials:

Steering components
Steering stem head nut Steering stem upper bracket Steering stem lock-nut Washer Steering stem nut Dust seal cover Dust seal Steering stem upper bearing Steering stem lower bearing Lower seal Steering stem lower bracket Steering stem lo ...

Self-diagnosis function
The self-diagnosis function is incorporated in the ecm. The function has two modes, user mode and dealer mode. The user can only be notified by the lcd (display) panel and led (fi indicator light). To check the function of the individual fi system devices, the dealer mode is provided. In ...

Exhaust control system description
The exhaust control system (excs) consists of the exhaust control valve (excv), exhaust control valve actuator (excva) and exhaust control valve cables (excv cables). Excv is installed in the exhaust pipe. Excva is mounted inside of the right frame. The excv is operated by the excva via the ...

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