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Suzuki GSX-R 1000 Service Manual: Exhaust pipe bolt and muffler bolt inspection

Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter

Check the exhaust pipe bolts and muffler bolts to the specified torque.

Tightening torque
exhaust pipe bolt (a): 23 nm (2.3 Kgf-m, 16.5 Lbf-ft) muffler chamber connecting bolt (b): 30 nm (3.0 Kgf-m, 21.5 Lbf-ft)
muffler chamber bracket bolt (c): 25 nm (2.5 Kgf-m, 18.0 Lbf-ft)
muffler chamber mounting bolt (d): 23 nm (2.3 Kgfm, 16.5 Lbf-ft)
muffler connecting bolt (e): 23 nm (2.3 Kgf-m, 16.5 Lbf-ft)
muffler mounting bolt (f): 25 nm (2.5 Kgf-m, 18.0 Lbf-ft)

Suzuki GSX-R. Exhaust pipe bolt and muffler bolt inspection


Air cleaner element inspection
Inspect air cleaner element every 6 000 km (4 000 miles, 12 months) Inspection Remove the air cleaner element. Refer to air cleaner element removal and installation in section 1d .   ...

Exhaust control valve inspection
Inspect exhaust control valve initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Inspect exhaust control valve as follows:  remove the left ...

Other materials:

Rear brake master cylinder disassembly and assembly
Refer to rear brake master cylinder assembly removal and installation . Disassembly Disconnect the reservoir hose (1).  Remove the lock-nut (2). Remove the brake hose connector (3) and o-ring (4). Special tool : 0990006108 (snap ring remover (close type)) Pu ...

Steering components
Steering stem head nut Steering stem upper bracket Steering stem lock-nut Washer Steering stem nut Dust seal cover Dust seal Steering stem upper bearing Steering stem lower bearing Lower seal Steering stem lower bracket Steering stem lo ...

Headlight removal and installation
Removal Remove the body cowling assembly. Refer to exterior parts removal and installation in section 9d .  Remove the air intake pipes (1). Refer to exterior parts removal and installation in section 9d . Remove the wiring harness no. 2 (2) By disconnecting the couplers and ...

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