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Suzuki GSX-R 1000 Service Manual: Exhaust control valve inspection

Inspect exhaust control valve initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter

Inspect exhaust control valve as follows:

  1.  remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Check the exhaust control valve actuator (1) for its smooth movement when the ignition switch is turned on. If the exhaust valve actuator does not move smoothly, check exhaust valve actuator electrical circuit. Refer to “excva inspection” in section 1k .

Suzuki GSX-R. Exhaust control valve inspection


  1. Check the lock-nuts (2) for tightness. If the lock-nuts (2) are loose, tighten them after adjusting the cable length. Refer to “excv cable removal and installation” in section 1k .

Suzuki GSX-R. Exhaust control valve inspection


Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Check the exhaust pipe bolts and muffler bolts to th ...

Valve clearance inspection and adjustment
Inspect valve clearance initially every 24 000 km (14 500 miles, 48 months) Inspection Valve clearance adjustment must be checked and adjusted, a) at the time of periodic inspection, b) when the ...

Other materials:

Gearshift lever
This motorcycle has a 6-speed transmission which operates as shown. To shift properly, squeeze the clutch lever and close the throttle at the same time you operate the gearshift lever. Lift the gearshift lever to upshift and depress the lever to downshift. Neutral is located between lo ...

Front brake master cylinder parts inspection
Refer to “front brake master cylinder / brake lever disassembly and assembly” . Master cylinder Inspect the master cylinder bore for any scratches or other damage Piston / rubber parts Inspect the piston surface for any scratches or other damage. Inspect the primary cup, secondary cup ...

Tire condition and type
Tire condition and tire type affect motorcycle performance. Cuts or cracks in the tires can lead to tire failure and loss of motorcycle control. Worn tires are susceptible to puncture failures and subsequent loss of motorcycle control. Tire wear also affects the tire profile, changing moto ...

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