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Suzuki GSX-R 1000 Service Manual: Turn signal / side-stand relay removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Turn signal / side-stand relay removal and installation

Removal

  1. Turn the ignition switch off.
  2.  Remove the frame cover assembly. Refer to exterior parts removal and installation in section 9d .
  3.  Remove the turn signal/side-stand relay (1).

Suzuki GSX-R. Turn signal / side-stand relay removal and installation


Installation

Install the turn signal/side-stand relay in the reverse order of removal.

Starter relay inspection
Inspect the starter relay in the following procedures:  remove the starter relay. Refer to starter relay removal and installation .  Apply 12 v to a and b terminals and check ...

Side-stand / ignition interlock system parts inspection
Check the interlock system for proper operation. If the interlock system does not operate properly, check each component for damage or abnormalities. If any abnormality is found, replace the compon ...

Other materials:

Gearshift shaft / gearshift cam plate components
Gearshift shaft Gearshift cam drive plate Gearshift cam plate Gearshift cam stopper 19 Nm (1.9 Kgf-m, 13.5 Lbf-ft) 13 Nm (1.3 Kgf-m, 9.5 Lbf-ft) 8.5 Nm (0.85 Kgf-m, 6.0 Lbf-ft) Apply grease to oil seal lip. Apply thread l ...

Spring pre-load adjustment
To change the spring pre-load, turn the adjuster 1 clockwise or counterclockwise. Turning the adjuster clockwise will increase the spring pre-load. Turning the adjuster counterclockwise will decrease the spring pre-load. There are five grooved lines on the side of the adjuster 1 for re ...

Throttle cable play inspection and adjustment
Inspect throttle cable play initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Inspect and adjust the throttle cable play a as follows: Throttle cable play a 2.0 4.0 Mm (0.08 0.16 In) Remove the boot (1).  Loosen the lock-nu ...

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