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Suzuki GSX-R 1000 Service Manual: Starter relay inspection

Inspect the starter relay in the following procedures:

  1.  remove the starter relay. Refer to starter relay removal and installation .
  2.  Apply 12 v to a and b terminals and check for continuity between the positive and negative terminals using the multi-circuit tester. If the starter relay clicks and continuity is found, the relay is ok.
Caution

do not apply battery voltage to the starter relay for five seconds and more, since the relay coil may overheat and get damaged.

Special tool (a): 0990025008 (multi circuit
tester set)

Tester knob indication continuity test ( )


Suzuki GSX-R. Starter relay inspection


Suzuki GSX-R. Starter relay inspection


  1. Measure the relay coil resistance between the terminals using the multi-circuit tester. If the resistance is not within the specified value, replace the starter relay with a new one.

Special tool (a): 0990025008 (multi circuit
tester set)

Starter relay resistance 3 6 Ω

Suzuki GSX-R. Starter relay inspection


  1. Install the starter relay. Refer to starter relay removal and installation .
Starter relay removal and installation
Removal Turn the ignition switch off.  Remove the front seat. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Disconnect the battery () lead wire ...

Turn signal / side-stand relay removal and installation
Removal Turn the ignition switch off.  Remove the frame cover assembly. Refer to exterior parts removal and installation in section 9d .  Remove the turn signal/side-stand relay ...

Other materials:

Fuel mesh filter inspection and cleaning
Inspect the fuel mesh filter in the following procedures:  remove the fuel mesh filter. Refer to fuel pump disassembly and assembly .  If the fuel mesh filter is clogged with foreign particles, it hinders smooth gasoline flow resulting in loss of engine power. Such a filter ...

Accessory installation guideline
Install aerodynamic affecting accessories, such as a fairing, windshield, backrests, saddlebags, and travel trunks, as low as possible, as close to the motorcycle and as near the center of gravity as is feasible. Check that the mounting brackets and other attachment hardware are ...

Camshaft inspection
Refer to engine top side disassembly . Refer to engine top side assembly . Camshaft identification The exhaust camshaft has the embossed letters ex and the intake camshaft has the embossed letters in. Cam wear Check the camshaft for wear or damage. Measure the cam height a w ...

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