Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Starter relay inspection

Inspect the starter relay in the following procedures:

  1.  remove the starter relay. Refer to starter relay removal and installation .
  2.  Apply 12 v to a and b terminals and check for continuity between the positive and negative terminals using the multi-circuit tester. If the starter relay clicks and continuity is found, the relay is ok.
Caution

do not apply battery voltage to the starter relay for five seconds and more, since the relay coil may overheat and get damaged.

Special tool (a): 0990025008 (multi circuit
tester set)

Tester knob indication continuity test ( )


Suzuki GSX-R. Starter relay inspection


Suzuki GSX-R. Starter relay inspection


  1. Measure the relay coil resistance between the terminals using the multi-circuit tester. If the resistance is not within the specified value, replace the starter relay with a new one.

Special tool (a): 0990025008 (multi circuit
tester set)

Starter relay resistance 3 6 Ω

Suzuki GSX-R. Starter relay inspection


  1. Install the starter relay. Refer to starter relay removal and installation .
Starter relay removal and installation
Removal Turn the ignition switch off.  Remove the front seat. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Disconnect the battery () lead wire ...

Turn signal / side-stand relay removal and installation
Removal Turn the ignition switch off.  Remove the frame cover assembly. Refer to exterior parts removal and installation in section 9d .  Remove the turn signal/side-stand relay ...

Other materials:

Side-stand / ignition interlock system parts inspection
Check the interlock system for proper operation. If the interlock system does not operate properly, check each component for damage or abnormalities. If any abnormality is found, replace the component with a new one. Side-stand switch Turn the ignition switch off.  Remove the left si ...

Starter motor components
O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 Nm (1.0 Kgf-m, 7.0 Lbf-ft) 4 Nm (0.4 Kgf-m, 3.0 Lbf-ft) 5 Nm (0.5 Kgf-m, 3.5 Lbf-ft) Apply grease to sliding surface Apply moly ...

Fuel level gauge inspection
Inspect the fuel level gauge in the following procedures:  remove the fuel pump. Refer to fuel pump disassembly and assembly in section 1g .  Measure the resistance at each fuel level gauge in float position. If the resistance is incorrect, replace fuel level gauge with a ne ...

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