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Suzuki GSX-R 1000 Service Manual: Gearshift linkage inspection

Refer to gearshift shaft / gearshift cam plate removal and installation .

Gearshift shaft

Check the gearshift shaft for bend or wear.

Check the return spring for damage or fatigue.

If any defects are found, replace the defective part(-s).

Suzuki GSX-R. Gearshift shaft


Gearshift shaft oil seal

Inspect the gearshift shaft oil seal lip for damage or wear. If any defect is found, replace the oil seal with a new one.

Suzuki GSX-R. Gearshift shaft oil seal


Gearshift shaft bearing

Inspect the gearshift shaft bearings for abnormal noise and smooth rotation. Replace the bearing if there is anything unusual.

Suzuki GSX-R. Gearshift shaft bearing


Gearshift shaft / gearshift cam plate removal and installation
Removal Remove the engine sprocket cover. Refer to engine sprocket removal and installation in section 3a .  Remove the clutch components. Refer to clutch removal in section 5c . & ...

Gearshift shaft oil seal / bearing removal and installation
Removal Remove the gearshift shaft. Refer to gearshift shaft / gearshift cam plate removal and installation .  Remove the gearshift shaft oil seal (1). Remove the bearings (2 ...

Other materials:

Transmission components
2Nd drive gear 6Th drive gear 3Rd/4th drive gear 5Th drive gear Countershaft/1st drive gear Driveshaft 2Nd driven gear 6Th driven gear 3Rd driven gear 4Th driven gear 5Th driven gear 1St driven gear Gearshift cam stopper Gearshi ...

Throttle cable removal and installation
Removal Remove the air cleaner box. Refer to air cleaner box removal and installation .  Remove the right handlebar switch box. Refer to handlebar removal and installation in section 6b .  Remove the throttle cables as shown in the cable routing diagram. Refer to thro ...

Rear lighting system construction
License plate light assembly Reflex reflector (e-03, 28, 33 only) Clamp : clamp the license plate light lead wire so as not to be slack. Rear combination light Rear turn signal light assembly (lh/rh) 5 Nm (0.5 Kgf-m, 3.5 Lbf-ft) 1.8 Nm ...

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