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Suzuki GSX-R 1000 Service Manual: Gearshift linkage inspection

Refer to “gearshift shaft / gearshift cam plate removal and installation” .

Gearshift shaft

Check the gearshift shaft for bend or wear.

Check the return spring for damage or fatigue.

If any defects are found, replace the defective part(-s).

Suzuki GSX-R. Gearshift shaft


Gearshift shaft oil seal

Inspect the gearshift shaft oil seal lip for damage or wear. If any defect is found, replace the oil seal with a new one.

Suzuki GSX-R. Gearshift shaft oil seal


Gearshift shaft bearing

Inspect the gearshift shaft bearings for abnormal noise and smooth rotation. Replace the bearing if there is anything unusual.

Suzuki GSX-R. Gearshift shaft bearing


Gearshift shaft / gearshift cam plate removal and installation
Removal Remove the engine sprocket cover. Refer to “engine sprocket removal and installation” in section 3a .  Remove the clutch components. Refer to “clutch removal” in section 5c . & ...

Gearshift shaft oil seal / bearing removal and installation
Removal Remove the gearshift shaft. Refer to “gearshift shaft / gearshift cam plate removal and installation” .  Remove the gearshift shaft oil seal (1). Remove the bearings (2 ...

Other materials:

Rear wheel dust seal / bearing removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” .  Remove the rear sprocket mounting drum assembly (1) from the rear wheel. Remove the wheel dampers (2). Remove the dust seal. Special tool (a): 09913–50121 (oil s ...

Crankshaft journal bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect each upper and lower crankcase bearing for any damage. Set the crankshaft onto the upper crank case.  Install the plastigauge onto each crankshaft jour ...

Conrod crank pin bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any, replace them with a specified set of bearings. Place the plastigauge axially along ...

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