Suzuki GSX-R 1000 Service Manual: Manual transmission

Precautions

Precautions for transmission / transaxle Refer to “general precautions” in section 00 (page 00-1). ...

Diagnostic information and procedures

Manual transmission symptom diagnosis ...

Other materials:

Transmission related parts inspection
Refer to “transmission removal” , “transmission installation”  and “countershaft gear / driveshaft gear disassembly and assembly” . Gearshift fork to groove clearance Note the clearance for each gearshift fork plays an important role in the smoothness and positiveness of the ...

Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Check the exhaust pipe bolts and muffler bolts to the specified torque. Tightening torque exhaust pipe bolt (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft) muf ...

Rear brake components
Rear brake caliper Piston seal Dust seal Piston Rear caliper bracket Rear brake pad set Rear brake disc Brake pad spring 6 N·m (0.6 Kgf-m, 4.5 Lbf-ft) 27 N·m (2.7 Kgf-m, 19.5 Lbf-ft) 12 N·m (1.2 Kgf-m, 8.5 Lbf-ft) 17 N·m ...