Suzuki GSX-R 1000 Service Manual: Manual transmission

Precautions

Precautions for transmission / transaxle Refer to “general precautions” in section 00 (page 00-1). ...

Diagnostic information and procedures

Manual transmission symptom diagnosis ...

Other materials:

Crankshaft journal bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect each upper and lower crankcase bearing for any damage. Set the crankshaft onto the upper crank case.  Install the plastigauge onto each crankshaft jour ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Throttle body components”  “engine bottom side assembly” Special tool ...

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...